Jlg 40HA ANSI Parts Manual Instrukcja Użytkownika

Illustrated Parts ManualModel40HAP/N3120673October 10, 2012

1-2 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)

2-42 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-13. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992)

3120673 2-43SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-13. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992)FIG & ITEM # PART NUMBER DES

2-44 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-14. SWING HUB ASSEMBLY (MACHIENES BUILT THROUGH 1992 ONLY)

3120673 2-45SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-14. SWING HUB ASSEMBLY (MACHIENES BUILT THROUGH 1992 ONLY)FIG & ITEM # PART NUMBER DESC

2-46 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-15. DEUTZ ENGINE INSTALLATION

3120673 2-47SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-15. DEUTZ ENGINE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: See Se

2-48 3120673SECTION 2 TURNTABLESECTION2TURNTABLE52 (cont’d) 3600172 Pump - Barnes (April 1990 to October 1991) (See Figure 2-22 for Breakdown)3600176

3120673 2-49SECTION 2 TURNTABLESECTION2TURNTABLE59 2200261 Fitting, Coupling (August 1995 to Present) 1DEUTZ ENGINE INSTALLATION (STANDARD PARTS)Ref.1

2-50 3120673SECTION 2 TURNTABLESECTION2TURNTABLE195 Not Used196 0961664 Bracket - Hydraulic Filter 1197 4300038 Stud (Welded on Parts) 2198 4761500 Lo

3120673 2-51SECTION 2 TURNTABLESECTION2TURNTABLE255 4564557 Tube, Exhaust 1256 1120161 Cap, Air Inlet 1257 0236768 Rod, Holddown 2258 to 270 Not Requi

3120673 1-3SECTION1FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)FIG & ITEM # PART NUM

2-52 3120673SECTION 2 TURNTABLESECTION2TURNTABLE0252109 DEUTZ ENGINE INSTALLATION - HYDRAULIC CONTROLS AND WITH NOISE REDUCTION PACK-AGE OCTOBER 1991

3120673 2-53SECTION 2 TURNTABLESECTION2TURNTABLE304 0080163 Plate, Adapter 1305 0701013 Bolt, Metric 10mm x 28mm 8306 4832000 Lockwasher, Metric 10mm

2-54 3120673SECTION 2 TURNTABLESECTION2TURNTABLE7016309 Washer, Copper (Engine p/n 2000137) 1Gasket, Cylinder Head Options: 170003160 1 Notch70003161

3120673 2-55SECTION 2 TURNTABLESECTION2TURNTABLE0252301 OPTIONAL COLD WEATHER START INSTALLA-TION (NOT SHOWN)Ref. B0254240 OPTIONAL ETHER ASSIST SYSTE

2-56 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-16. 110 VOLT GENERATOR INSTALLATION (DEUTZ)

3120673 2-57SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-16. 110 VOLT GENERATOR INSTALLATION (DEUTZ)FIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

2-58 3120673SECTION 2 TURNTABLESECTION2TURNTABLE25 4751400 Flatwasher 1/4" (Prior to August 1994 Only) 24300068 Stud (Welded on Part) (Prior to A

3120673 2-59SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-16. 110 VOLT GENERATOR INSTALLATION (DEUTZ) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPT

2-60 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-17. FORD ENGINE INSTALLATION

3120673 2-61SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-17. FORD ENGINE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.FORD ENGINE A

1-4 3120673SECTION 1 FRAMESECTION1FRAME55 Valve, Relief Options: 1Not Required Prior to October 19944640812 October 1994 to PresentAXLE INSTALLATION -

2-62 3120673SECTION 2 TURNTABLESECTION2TURNTABLE40 0901635 Bracket, Mounting - Engine (Front) 141 0080092 Adapter, Carburetor 142 3911012 Bolt #10-24N

3120673 2-63SECTION 2 TURNTABLESECTION2TURNTABLE70 (cont’d) 3600199 Pump - Barnes (See Figure 2-23 for Break-down) (January 1993 to May 1993)Hydraulic

2-64 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFORD ENGINE INSTALLATION (STANDARD PARTS)Ref.101 Not Used102 4300034 Stud (Welded on Part) 2103 Not Us

3120673 2-65SECTION 2 TURNTABLESECTION2TURNTABLE147 to 148 Not Used149 3911008 Screw, Machine #10-24NC x 1/2" 3150 4761000 Lockwasher #10 3151 33

2-66 3120673SECTION 2 TURNTABLESECTION2TURNTABLE166 (cont’d) 3600071 Pump Assembly (Standard Gas January 1991 to May 1993)7004249 Coupling7004436 Moto

3120673 2-67SECTION 2 TURNTABLESECTION2TURNTABLE0250324 PUMP COUPLING INSTALLATION - LOVEJOY OPTION WITH INDUSTRIAL FLYWHEEL (PRIOR TO AUGUST 1992)Ref

2-68 3120673SECTION 2 TURNTABLESECTION2TURNTABLE301 (cont’d) 7019933 Rebuild Kit - 7000892 Carburetor (was p/n 7000878)17012577 Fitting, Carburetor Va

3120673 2-69SECTION 2 TURNTABLESECTION2TURNTABLE303 (cont’d) 7019937 Pulley, Water Pump 17019938 Outlet, Water 17019945 Hose, Bypass 17019946 Flange,

2-70 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-18. DUAL FUEL INSTALLATION (FORD)

3120673 2-71SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-18. DUAL FUEL INSTALLATION (FORD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1281296

3120673 1-5SECTION1FRAMESECTION 1 FRAME111 0721003 Bolt #10-24NC x 3/8" 6112 4761000 Lockwasher #10 6113 4740016 Washer, Hardened 2114 3323403 Nu

2-72 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-19. 110 VOLT GENERATOR INSTALLATION (FORD)

3120673 2-73SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-19. 110 VOLT GENERATOR INSTALLATION (FORD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

2-74 3120673SECTION 2 TURNTABLESECTION2TURNTABLE26 4751400 Flatwasher 1/4" 24300068 Stud (Welded on Part) 227 3251476 Decal - Generator 128 44600

3120673 2-75SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-19. 110 VOLT GENERATOR INSTALLATION (FORD) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

2-76 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-20. KUBOTA V1200B DIESEL ENGINE INSTALLATION

3120673 2-77SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-20. KUBOTA V1200B DIESEL ENGINE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. R

2-78 3120673SECTION 2 TURNTABLESECTION2TURNTABLE42 1120218 Raincap 143 3220076 Muffler 144 1320020 Clamp, Muffler 245 4843691 Pipe, Exhaust 14100025 S

3120673 2-79SECTION 2 TURNTABLESECTION2TURNTABLE70 (cont’d) 7008828 Cable 13740074 Engine Shutdown Kit (Not Shown) 10901686 Bracket, Governor Cable (N

2-80 3120673SECTION 2 TURNTABLESECTION2TURNTABLE0250598 COUPLING INSTALLATION - HAYES OPTION Ref. —151 Coupling Options: 11660184 Coupling - 13 Teeth1

3120673 2-81SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-20. KUBOTA V1200B DIESEL ENGINE INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIP

1-6 3120673SECTION 1 FRAMESECTION1FRAME213 0440161 Bearing, Thrust 4214 Cover Options: 43530244 (Prior to August 1992)3536411 (August 1992 to Present)

2-82 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-21. PUMP ASSEMBLY - SUNSTRAND

3120673 2-83SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-21. PUMP ASSEMBLY - SUNSTRANDFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.PISTON PUMP

2-84 3120673SECTION 2 TURNTABLESECTION2TURNTABLE46 Kit Cover, Gerotor 147 7007453 Bolt, Hex 348 7007208 Plug 149 7007454 Cover, Front 150 Kit Block, C

3120673 2-85SECTION 2 TURNTABLESECTION2TURNTABLE87 7007477 Plug, Orifice (.37) 288 7007476 Adapter, Auxiliary Pump 189 7010120 Spacer/Gasket 1— — — —

2-86 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-22. PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BU

3120673 2-87SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-22. PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES

2-88 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-23. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUI

3120673 2-89SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-23. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES B

2-90 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-24. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROL MACHINES WITH DEUTZ POWER BUILT PRIOR T

3120673 2-91SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-24. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROL MACHINES WITH DEUTZ POWER BUILT PRIOR

3120673 1-7SECTION1FRAMESECTION 1 FRAMEFIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED)FIG & ITE

2-92 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-25. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROLS MACHINES WITH DEUTZ POWER BUILT APRIL

3120673 2-93SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-25. PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROLS MACHINES WITH DEUTZ POWER BUILT APRIL

2-94 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-26. TANKS INSTALLATION

3120673 2-95SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-26. TANKS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.TANKS INSTALLATION

2-96 3120673SECTION 2 TURNTABLESECTION2TURNTABLE25 3311601 Nut 3/8"-16NC 426 2120107 Element (Part of Item 26) 127 1340045 Filler, Strainer 14740

3120673 2-97SECTION 2 TURNTABLESECTION2TURNTABLE53 3311601 Nut 3/8"-16NC 454 4761600 Lockwasher 3/8" 455 4751600 Flatwasher 3/8" 456 44

2-98 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-27. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTAL-LATION

3120673 2-99SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-27. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATIONFIG & ITEM # PART NUMBER DES

2-100 3120673SECTION 2 TURNTABLESECTION2TURNTABLE25 0231047 Guide, Drive (Prior to July 1991) 24844033 Guide, Drive (July 1991 to Present) 226 1670594

3120673 2-101SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-27. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION FIG & ITEM # PART NUMBER DE

1-8 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER)

2-102 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-28. GROUND CONTROL BOX INSTALLATIONS

3120673 2-103SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-28. GROUND CONTROL BOX INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1281

2-104 3120673SECTION 2 TURNTABLESECTION2TURNTABLE19 4360003 Switch, Key (Master Switch) 12860002 Key 120 4360073 Switch, Toggle (Select) 13790012 O-Ri

3120673 2-105SECTION 2 TURNTABLESECTION2TURNTABLE38 3640711 Rail 16 5/8"3910606 Screw #6-32NC x 3/8" 24750600 Flatwasher #6 24760600 Lockwas

2-106 3120673SECTION 2 TURNTABLESECTION2TURNTABLE52 (cont’d) 4761000 Lockwasher #10 24751000 Flatwasher #10 253 0060023 Actuator, Adeco Throttle (Deut

3120673 2-107SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-28. GROUND CONTROL BOX INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QT

2-108 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-29. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)

3120673 2-109SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-29. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)FIG & ITEM # PART NUMBER DES

2-110 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-30. HOODS INSTALLATIONS (WITH 2 DOORS AT GROUND CONTROL BUILT PRIOR TO AUGUST 1990)

3120673 2-111SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-30. HOODS INSTALLATIONS (WITH 2 DOORS AT GROUND CONTROL BUILT PRIOR TO AUGUST 1990)FIG &am

3120673 1-9SECTION1FRAMESECTION 1 FRAMEFIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER)FIG & ITEM # PART NUM

2-112 3120673SECTION 2 TURNTABLESECTION2TURNTABLE35 4761400 Lockwasher 1/4" 436 3311401 Nut 1/4"-20NC 437 2600157 Hinge 138 2940057 Latch, S

3120673 2-113SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-30. HOODS INSTALLATIONS (WITH 2 DOORS AT GROUND CONTROL BUILT PRIOR TO AUGUST 1990)FIG &

2-114 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-31. HOODS INSTALLATIONS (WITH SINGLE DOOR AT GROUND CON-TROL) (AUGUST 1990 TO PRESENT WITHOU

3120673 2-115SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-31. HOODS INSTALLATIONS (WITH SINGLE DOOR AT GROUND CONTROL) (AUGUST 1990 TO PRESENT WITHO

2-116 3120673SECTION 2 TURNTABLESECTION2TURNTABLE25 2940050 Latch (Access Door) 13820012 Rivet 226 Cover Options: 14843396 Deutz with Standard Bang-Ba

3120673 2-117SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-31. HOODS INSTALLATIONS (WITH SINGLE DOOR AT GROUND CONTROL) (AUGUST 1990 TO PRESENT WITHOU

2-118 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-32. HOODS INSTALLATIONS (WITH NOISE REDUCTION OPTION)

3120673 2-119SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-32. HOODS INSTALLATIONS (WITH NOISE REDUCTION OPTION)FIG & ITEM # PART NUMBER DESCRIPT

2-120 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-32. HOODS INSTALLATIONS (WITH NOISE REDUCTION OPTION)FIG & ITEM # PART NUMBER DESCRIPTI

3120673 3-1SECTION3BOOMSECTION 3 BOOMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE3-1 BOOM AND LIMIT SWITCHES INSTALLATIONS . . . . . . . . . . . . . . .

1-10 3120673SECTION 1 FRAMESECTION1FRAME53 Pin Options: 14842621 Prior to October 19943422401 October 1994 to Present54 O-Ring Options: 2Not Required

3-2 3120673SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS

3120673 3-3SECTION 3 BOOMSECTION3BOOM.FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM INSTA

3-4 3120673SECTION 3 BOOMSECTION3BOOMBOOM INSTALLATION (VARIABLE PARTS): Ref.0239965 DOMESTIC STANDARD BANG-BANG AND PRO-PORTIONAL CONTROLS WITH 4 FT.

3120673 3-5SECTION 3 BOOMSECTION3BOOMFIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

3-6 3120673SECTION 3 BOOMSECTION3BOOMFIGURE 3-2. MAIN BOOM ASSEMBLY

3120673 3-7SECTION 3 BOOMSECTION3BOOM.FIGURE 3-2. MAIN BOOM ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.BOOM ASSEMBLY (STANDARD PARTS)

3-8 3120673SECTION 3 BOOMSECTION3BOOM36 Cable, Electrical - 12/465 ft./31.8m1060012 Cable (Prior to July 1993)1060515 Cable (July 1993 to Present)37 N

3120673 3-9SECTION 3 BOOMSECTION3BOOMFIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3-10 3120673SECTION 3 BOOMSECTION3BOOMFIGURE 3-3. BOOM WIPERS INSTALLATION

3120673 3-11SECTION 3 BOOMSECTION3BOOM.FIGURE 3-3. BOOM WIPERS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0250861 BOOM WIPERS INST

3120673 1-11SECTION1FRAMESECTION 1 FRAME65 Valve, Relief Options: 1Not Required Prior to October 19944640812 October 1994 to Present66 Bar, Axle Block

3-12 3120673SECTION 3 BOOMSECTION3BOOMFIGURE 3-3. BOOM WIPERS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3120673 4-1SECTION4PLATFORMSECTION 4 PLATFORMTABLE OF CONTENTSFIGURE DESCRIPTION PAGE4-1 STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . .

4-2 3120673SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION

3120673 4-3SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. R

4-4 3120673SECTION 4 PLATFORMSECTION4PLATFORM103 1120299 Cap 1104 4842915 Shaft Weldment (Standard) 1Use 4842915 Shaft Weldment (C.S.A.) (was p/n 4040

3120673 4-5SECTION 4 PLATFORMSECTION4PLATFORM141 4340596 Support, Hose (Hydraulic Controls Only) 14300031 Stud (Welded on Part) 24751400 Flatwasher 1/

4-6 3120673SECTION 4 PLATFORMSECTION4PLATFORMPLATFORM WELDMENTS Ref.Note: Replacement Decals Must be Ordered Sepa-rately - See Section 8.Ref.301 Stand

3120673 4-7SECTION 4 PLATFORMSECTION4PLATFORM0237963 FOOTSWITCH INSTALLATION Ref. 7401 0641408 Bolt 1/4"-20NC x 1" 33311405 Locknut 1/4"

4-8 3120673SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS

3120673 4-9SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY

1-12 3120673SECTION 1 FRAMESECTION1FRAME126 4130161 Spindle (Left Side) 10961778 Bushing, Excel 2127 0630425 Bolt 1"-8NC x 3 3/4" 2128 34506

4-10 3120673SECTION 4 PLATFORMSECTION4PLATFORM27 1682178 Slave Cylinder Assembly (Machines Built Prior to October 1992) (See Section 5 for Breakdown)1

3120673 4-11SECTION 4 PLATFORMSECTION4PLATFORMPLATFORM WELDMENTS Ref.Note: Replacement Decals Must be Ordered Sepa-rately - See Section 8.Ref.201 Low

4-12 3120673SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3.ROTATOR MOTOR ASSEMBLY

3120673 4-13SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-3. ROTATOR MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160083 ROTATOR MOT

4-14 3120673SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4.CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS)

3120673 4-15SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-4. CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS)FIG & ITEM # PART NUMBER DESCRIPTION

4-16 3120673SECTION 4 PLATFORMSECTION4PLATFORM17 4360202 Switch, Toggle (Platform Level) 14060229 Guard, Switch 13790012 O-Ring 118 4360202 Switch, To

3120673 4-17SECTION 4 PLATFORMSECTION4PLATFORM33 3740049 Relay (4WS Only) 24761000 Lockwasher #10 23311001 Nut #10-24NC 234 4740120 Washer, Nylon 635

4-18 3120673SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5.CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO FEBRUARY 1993)

3120673 4-19SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO FEBRUARY 1993)FIG & ITEM # PART

3120673 1-13SECTION1FRAMESECTION 1 FRAME223 4920096 Wire, Safety4 ft./1.22mSTEERING AND SPINDLES INSTALLATION - DOMESTIC 4WD FRONT AND DOMESTIC REAR (

4-20 3120673SECTION 4 PLATFORMSECTION4PLATFORM22 4360200 Switch, Toggle (Auxiliary Power) 14060229 Shield 13790012 O-Ring 123 4360202 Switch, Toggle (

3120673 4-21SECTION 4 PLATFORMSECTION4PLATFORM39 1060309 Cable, Control - 12/4 (To Footswitch) (Not Shown) 8 ft./2.4m40 4460052 Connector, Strain Reli

4-22 3120673SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6.CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - FEBRUARY 1993 TO PRESENT)

3120673 4-23SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-6. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - FEBRUARY 1993 TO PRESENT)FIG & ITEM # PAR

4-24 3120673SECTION 4 PLATFORMSECTION4PLATFORM17 4360274 Switch, Push Button (Start) 13790015 O-Ring 118 3520026 Plug, Hole (Standard) 14360199 Switch

3120673 4-25SECTION 4 PLATFORMSECTION4PLATFORM38 4460052 Connector 10960239 Bushing, Insulating 13300047 Nut, Conduit 139 4460244 Connector 10960238 B

4-26 3120673SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7.CONTROL BOX ASSEMBLY (HYDRAULIC CONTROLS)

3120673 4-27SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7. CONTROL BOX ASSEMBLY (HYDRAULIC CONTROLS)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4-28 3120673SECTION 4 PLATFORMSECTION4PLATFORM26 4740341 Flatwasher, Special 327 3311605 Locknut 3/8"-16NC 328 2980091 Lever 629 3430507 Pin, Cle

3120673 4-29SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-7. CONTROL BOX ASSEMBLY (HYDRAULIC CONTROLS) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTI

1-14 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

4-30 3120673SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8.CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) (HYDRAULIC CONTROLS ONLY)

3120673 4-31SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8. CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) (HYDRAULIC CONTROLS ONLY)FIG & ITEM # PART NU

4-32 3120673SECTION 4 PLATFORMSECTION4PLATFORM43 7002420 Screw 244 7002426 Cartridge, Cylinder Lock Valve 245 7002424 Ram, Pilot 146 7002428 Outlet Se

3120673 4-33SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-8. CONTROL VALVE ASSEMBLY - GRESEN (6-STACK) (HYDRAULIC CONTROLS ONLY) (CONTINUED)FIG & IT

4-34 3120673SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-9.OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS

3120673 4-35SECTION 4 PLATFORMSECTION4PLATFORMFIGURE 4-9. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTSFIG & ITEM # PART NUMBER DESCRIPTION QTY. RE

4-36 3120673SECTION 4 PLATFORMSECTION4PLATFORMPLATFORM BUMPERS INSTALLATION Ref.0251611 30" x 48" PLATFORM Ref. E0254178 30" x 60"

3120673 5-1SECTION5CYLINDERSECTION 5 CYLINDERTABLE OF CONTENTSFIGURE DESCRIPTION PAGE5-1 AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (Standard Parts)

5-2 3120673SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1.AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING AXL

3120673 5-3SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING A

3120673 1-15SECTION1FRAMESECTION 1 FRAMEFIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.0250148 WHEEL

5-4 3120673SECTION 5 CYLINDERSECTION5CYLINDER52 (cont’d) 2900792 Seal Kit - 4640509 (1 Per Valve) 2FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD

3120673 5-5SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING A

5-6 3120673SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2.PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JANUARY 1990)

3120673 5-7SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JANUARY 1990)FIG & ITEM # PART

5-8 3120673SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3.PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT OCTO-BER 1992 TO PRESENT)

3120673 5-9SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT OCTOBER 1992 TO PRESENT)FIG & ITEM # PA

5-10 3120673SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4.LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS)

3120673 5-11SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS)FIG & ITEM # PART NUMBER DESCRIPTION

5-12 3120673SECTION 5 CYLINDERSECTION5CYLINDERLEVEL (UPRIGHT) CYLINDER ASSEMBLY OPTIONS (VARIABLE PARTS):Ref.1682796 OCTOBER 1992 TO PRESENT(ORIGINAL

3120673 5-13SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) (CONTINUED)FIG & ITEM # PART NUMBER

1-16 3120673SECTION 1 FRAMESECTION1FRAME106 4761800 Lockwasher 1/2" 4107 3300012 Lugnut 1/2"-20NF A/RNote: Items 108-110 Not Required on 2WD

5-14 3120673SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5.LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS)

3120673 5-15SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS)FIG & ITEM # PART NUMBER DESCRIPTION

5-16 3120673SECTION 5 CYLINDERSECTION5CYLINDER55 2200221 Plug, Pipe 1/4" 156 2180448 Orifice .062 11682799 LIFT CYLINDER ASSEMBLY - 4FT. 5 FT. AN

3120673 5-17SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) (CONTINUED)FIG & ITEM # PART NUMBER

5-18 3120673SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6.LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS)

3120673 5-19SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS)FIG & ITEM # PART NUMBER DESCRIPTIO

5-20 3120673SECTION 5 CYLINDERSECTION5CYLINDER1682785 LIFT CYLINDER ASSEMBLY - TOWER BOOM USED OCTOBER 1992 TO PRESENT (VARIABLE PARTS)Ref.1683528 LIF

3120673 5-21SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM (STANDARD PARTS) (CONTINUED)FIG & ITEM # PART NUMBE

5-22 3120673SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-7.STEER CYLINDER ASSEMBLIES

3120673 5-23SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-7. STEER CYLINDER ASSEMBLIESFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1681562 STEER CY

3120673 1-17SECTION1FRAMESECTION 1 FRAME0250929 Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Goodyear Hi-Miler20250171 Tire and Wheel Assembly - 14

5-24 3120673SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-8.TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS)

3120673 5-25SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS)FIG & ITEM # PART NUMBER DESCRI

5-26 3120673SECTION 5 CYLINDERSECTION5CYLINDER55 Pad, Wear Options: 1Not Required Prior to June 19913340545 June 1991 to Present56 Bolt 3/8"-16NC

3120673 5-27SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (STANDARD PARTS) FIG & ITEM # PART NUMBER DESCR

5-28 3120673SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-9.CLYINDER BELLOWS INSTALLATION (OPTIONAL)

3120673 5-29SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-9. CLYINDER BELLOWS INSTALLATION (OPTIONAL)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.B

5-30 3120673SECTION 5 CYLINDERSECTION5CYLINDERFIGURE 5-9. CLYINDER BELLOWS INSTALLATION (OPTIONAL) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTIO

3120673 6-1SECTION6HYDRAULICSECTION 6 HYDRAULICTABLE OF CONTENTSFIGURE DESCRIPTION PAGE6-1 HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) . . . . . . . . . .

6-2 3120673SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1.HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) 2791866 - Rev A

3120673 6-3SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27

1-18 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLY

6-4 3120673SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2.HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD) 2791865 - Rev A

3120673 6-5SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-2. HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.27

6-6 3120673SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3.HYDRAULIC DIAGRAM - DRIVE (2WD) 1281327 - Rev E

3120673 6-7SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791627 D

6-8 3120673SECTION 6 HYDRAULICSECTION6HYDRAULIC33 2220451 Fitting, Straight 434 Not Used35 2220600 Fitting, Straight 236 2751517 Hose 237 2220504 Fitt

3120673 6-9SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

6-10 3120673SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-4.HYDRAULIC DIAGRAM - DRIVE (4WD) 1281329 - Rev E

3120673 6-11SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791632

6-12 3120673SECTION 6 HYDRAULICSECTION6HYDRAULIC35 2220345 Fitting, Straight 136 2750972 Hose 137 2220469 Fitting, 4-Way 138 2220619 Fitting, Reducer

3120673 6-13SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

3120673 1-19SECTION1FRAMESECTION 1 FRAMEFIGURE 1-4. DRIVE MOTOR ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3160158 DRIVE MOTOR ASSEMBL

6-14 3120673SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-5.HYDRAULIC DIAGRAM - ROTATE

3120673 6-15SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-5. HYDRAULIC DIAGRAM - ROTATEFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.HYDRAULIC DIA

6-16 3120673SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-6.HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CON-TROLS /DEUTZ MACHINES) 2792002 - R

3120673 6-17SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS /DEUTZ MACHINES)FIG & ITEM

6-18 3120673SECTION 6 HYDRAULICSECTION6HYDRAULIC45 2220414 Fitting 246 Not Used47 2220415 Fitting 448 2220263 Fitting, Reducer 149 2220346 Fitting 150

3120673 6-19SECTION 6 HYDRAULICSECTION6HYDRAULIC93 2220110 Fitting, 90° 194 2220635 Fitting, Tee 195 2751026 Hose 196 2750892 Hose 1— — — — — — — — —

6-20 3120673SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-7.HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CON-TROLS/FORD AND KUBOTA MACHINES) 27

3120673 6-21SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/FORD AND KUBOTA MACHINES)FIG &a

6-22 3120673SECTION 6 HYDRAULICSECTION6HYDRAULIC46 2750899 Hose 147 2220415 Fitting 448 2220263 Fitting, Reducer 149 2220346 Fitting 150 2220329 Fitti

3120673 6-23SECTION 6 HYDRAULICSECTION6HYDRAULIC94 2220261 Fitting, Nipple 195 4640128 Valve, Flow Control 196 2220399 Fitting 197 2751396 Hose 198 46

1-20 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992)

6-24 3120673SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-8.HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS) 2792005 - Rev H

3120673 6-25SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (HYDRAULIC CONTROLS)FIG & ITEM # PART NUMBER DESCRIPTION

6-26 3120673SECTION 6 HYDRAULICSECTION6HYDRAULIC46 2220907 Fitting, Restrictor 247 2220472 Fitting, 90° 648 2220605 Fitting, Tee 449 2751421 Hose 350

3120673 6-27SECTION 6 HYDRAULICSECTION6HYDRAULIC95 4640213 Valve, Restrictor (.015) 196 2751017 Hose 397 2751026 Hose 198 2750899 Hose 2— — — — — — —

6-28 3120673SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-9.HYDRAULIC DIAGRAM - STEER 1281284 - Rev C

3120673 6-29SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-9. HYDRAULIC DIAGRAM - STEERFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2791625 HYDRAU

6-30 3120673SECTION 6 HYDRAULICSECTION6HYDRAULICFIGURE 6-10.HYDRAULIC DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTIONHYDRAULIC DIAGRAM LIST QTY.

3120673 6-31SECTION 6 HYDRAULICSECTION6HYDRAULIC2791617 Kubota With Standard Bang-Bang Controls (Prior to March 1992)2791892Kubota With Standard Bang-

6-32 3120673SECTION 6 HYDRAULICSECTION6HYDRAULIC2791693 Ford/Kubota Proportional Controls (Prior to June 1992)2791959 Ford/Kubota Proportional Control

3120673 7-1SECTION7ELECTRICALSECTION 7 ELECTRICALTABLE OF CONTENTSFIGURE DESCRIPTION PAGE7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . .

3120673 1-21SECTION1FRAMESECTION 1 FRAMEFIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992)FIG & ITEM # PART NUMBER DESCRIPTION QTY. R

7-2 3120673SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-1.ELECTRICAL DIAGRAM LISTFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.ELECTRICAL DIAGRA

3120673 7-3SECTION 7 ELECTRICALSECTION7ELECTRICAL0252625 Engine Distress Electrical Diagram - Ford MachinesRef. 52920026 Light (At Platform Console) 1

7-4 3120673SECTION 7 ELECTRICALSECTION7ELECTRICAL0253816 Fuel Indicator Light Electrical Diagram Ref.4360265 Switch, LPG 12920026 Lamp, Indicator32522

3120673 7-5SECTION 7 ELECTRICALSECTION7ELECTRICALProportional Controls: Ref.4932441/1281712Platform Electrical Diagram - Deutz 2WS (Prior to February

7-6 3120673SECTION 7 ELECTRICALSECTION7ELECTRICAL1060300 Cable, Electrical - 16/3 10ft./3.0mFord Machines:4931962 Standard Bang-Bang Controls with Bos

3120673 7-7SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-2.DUAL FUEL ELECTRICAL DIAGRAM (FORD)4931479 - Rev -

7-8 3120673SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-3. GENERATOR ELECTRICAL DIAGRAM (110V) (DEUTZ)4931945 - Rev A

3120673 7-9SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-4. GENERATOR ELECTRICAL DIAGRAM (110V) (FORD) 4932046 - Rev E

7-10 3120673SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-5.PLATFORM ELECTRICAL DIAGRAM - BANG-BANG (STANDARD) CONTROLS1281356 - Rev F

3120673 7-11SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-6.PLATFORM ELECTRICAL DIAGRAM - HYDRAULIC CONTROLS4932054 - Rev B

REVISION LOG3120673 AJune 15, 1990 - Original Issue Of Manual April, 1995 - Revised Manual August 22, 2003 - Revised Manual (Edited to 0010392 Revisi

1-22 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT)

7-12 3120673SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-7.STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH STANDARD BANG-BANG CONTROLS

3120673 7-13SECTION 7 ELECTRICALSECTION7ELECTRICAL4931991 - Rev L

7-14 3120673SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-8.STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH HYDRAULIC CON-TROLS

3120673 7-15SECTION 7 ELECTRICALSECTION7ELECTRICAL4932076 - Rev H

7-16 3120673SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-9.STANDARD ELECTRICAL DIAGRAM - FORD WITH STANDARD BANG-BANG CONTROLS

3120673 7-17SECTION 7 ELECTRICALSECTION7ELECTRICAL4932754 - Rev A

7-18 3120673SECTION 7 ELECTRICALSECTION7ELECTRICALFIGURE 7-10.STANDARD ELECTRICAL DIAGRAM - FORD WITH HYDRAULIC CON-TROLS

3120673 7-19SECTION 7 ELECTRICALSECTION7ELECTRICAL4932753 - Rev A

7-20 3120673SECTION 7 ELECTRICALSECTION7ELECTRICALPAGE LEFT BLANK INTENSIONALLY

3120673 8-1SECTION8DECALSSECTION 8 DECALSTABLE OF CONTENTSFIGURE DESCRIPTION PAGE8-1 DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . .

3120673 1-23SECTION1FRAMESECTION 1 FRAME.FIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

8-2 3120673SECTION 8 DECALSSECTION8DECALSFIGURE 8-1.DECALS INSTALLATION

3120673 8-3SECTION 8 DECALSSECTION8DECALSFIGURE 8-1. DECALS INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DECALS INSTALLATION (STANDA

8-4 3120673SECTION 8 DECALSSECTION8DECALS35 1700582 Decal - Ground Control Operation (Prior to May 1994)11702293 Decal - Ground Control Operation (May

3120673 8-5SECTION 8 DECALSSECTION8DECALS102 Decal Options: (Prior to February 1993) 41700977 Decal - FWD (Brown)1700978 Decal - Arrow (Brown)1700053

8-6 3120673SECTION 8 DECALSSECTION8DECALS0253639 CAUTION/DANGER NAMEPLATE INSTALLATION (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS BUILT FEBRUARY 19

3120673 9-1SECTION9RECOMMENDEDSERVICEPARTSSTOCKSECTION 9 RECOMMENDED SERVICE PARTS STOCK Model 40HA WITH STANDAR

9-2 3120673SECTION 9 RECOMMENDED SERVICE PARTS STOCKSECTION9RECOMMENDEDSERVICEPARTSSTOCK7008829 PC Board - Adeco (Kubota & Deutz) (Figures 2-20 &a

3120673 10-1SECTION10SPECIALOPTIONSSECTION 10 SPECIAL OPTIONSNote: This list is to accommodate machines ordered with special equipment. Options may no

10-2 3120673SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0253262 Decals Installation - Japanese Spec Ref. 20252062 Decals Installation - Manual De

3120673 10-3SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0253816 Fuel Indicator Light Installation Ref. A4360265 Switch, LPG 12920026 Light, Indic

1-24 3120673SECTION 1 FRAMESECTION1FRAME24 7007924 Plug, Pipe 1— — — — — — — — — — — 2900766 Seal Kit (Includes Items 8,13,17,18,19,20,22 & 23) 12

10-4 3120673SECTION 10 SPECIAL OPTIONSSECTION10SPECIALOPTIONS0255619 Remote Control Box Installation Ref. —0238954 Remote Box Assembly 10256829 Spring

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

3120673 1-25SECTION1FRAMESECTION 1 FRAMEFIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

1-26 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-7. DRIVE HUB ASSEMBLY

3120673 1-27SECTION1FRAMESECTION 1 FRAMEFIGURE 1-7. DRIVE HUB ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2780169 DRIVE HUB ASSEMBLY (2

1-28 3120673SECTION 1 FRAMESECTION1FRAMECOVER ASSEMBLY Ref.Use 70001111 Original Equipment Cast CoverUse 70001349 Service Replacement Aluminum Cover 1

3120673 1-29SECTION1FRAMESECTION 1 FRAMEKit Options: Ref.7010429 Bearing Kit (Includes Items 4 and 5) 12900034 Seal Kit (Includes Items 3, 11, 12 and

1-30 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-8. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992)

3120673 1-31SECTION1FRAMESECTION 1 FRAME.FIGURE 1-8. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE

REVISION LOGB 3120673

1-32 3120673SECTION 1 FRAMESECTION1FRAME36 7007652 Gear, Input (2780172) 17000251 Gear, Input (2780157) 137 7007653 Spacer, Input (2780172) 1Not Requi

3120673 1-33SECTION1FRAMESECTION 1 FRAMEFIGURE 1-8. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY

1-34 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT)

3120673 1-35SECTION1FRAMESECTION 1 FRAME.FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DR

1-36 3120673SECTION 1 FRAMESECTION1FRAME57 (cont’d) 7000250 Input Shaft Assembly (2780195) (See items 401-404 for Breakdown)158 7007652 Gear, Input (2

3120673 1-37SECTION1FRAMESECTION 1 FRAME302 O-Ring Options: 1Kit Original Equipment Cast Cover7017070 Service Replacement Aluminum Cover303 Cap, Cover

1-38 3120673SECTION 1 FRAMESECTION1FRAME507 Kit Ring, Back-up Ring 1508 Kit O-Ring 1509 7014108 Piston 1510 7014109 Spring 67014110 Spring 2511 Kit O-

3120673 1-39SECTION1FRAMESECTION 1 FRAMEFIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

1-40 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-10. VALVES INSTALLATION - FRAME-MOUNTED

3120673 1-41SECTION1FRAMESECTION 1 FRAME.FIGURE 1-10. VALVES INSTALLATION - FRAME-MOUNTEDFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.DRIVE VALV

3120673 iFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTSSECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-42 3120673SECTION 1 FRAMESECTION1FRAME0251310 OSCILLATION LOCKOUT VALVE INSTALLATION - (USED ON OPTIONAL OSCILLATING AXLE) (JUNE 1992 TO PRESENT)Ref

3120673 1-43SECTION1FRAMESECTION 1 FRAME205 0641407 Bolt 1/4"-20NC x 7/8" 4FIGURE 1-10. VALVES INSTALLATION - FRAME-MOUNTED (CONTINUED)FIG

1-44 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-11. LOCKOUT VALVE ASSEMBLY

3120673 1-45SECTION1FRAMESECTION 1 FRAME.FIGURE 1-11. LOCKOUT VALVE ASSEMBLYFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4640485 LOCKOUT VALVE A

1-46 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-12. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS)

3120673 1-47SECTION1FRAMESECTION 1 FRAME.FIGURE 1-12. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.464069

1-48 3120673SECTION 1 FRAMESECTION1FRAMEFIGURE 1-13. TOW PACKAGE INSTALLATIONS

3120673 1-49SECTION1FRAMESECTION 1 FRAME.FIGURE 1-13. TOW PACKAGE INSTALLATIONSFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.Note: See Section 10

1-50 3120673SECTION 1 FRAMESECTION1FRAME53 0642628 Bolt 1"-8NC x 3 1/2" 154 4562346 Spacer 355 Not Required56 0642636 Bolt 1"-8NC x 4 1

3120673 2-1SECTION2TURNTABLESECTION 2 TURNTABLETABLE OF CONTENTSFIGURE DESCRIPTION PAGE2-1 CONTROL VALVES INSTALLATION (Deutz Engines With Standard

ii 3120673TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.2-25 PUMP ASSEMBLY - BARNES (USED ON HYDRAULIC CONTROLS MACHINES WITH D

2-2 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STAN-DARD BANG-BANG OR PROPORTIONAL VALVES)

3120673 2-3SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES

2-4 3120673SECTION 2 TURNTABLESECTION2TURNTABLECONTROL VALVES INSTALLATION - STANDARD BANG-BANG (2WS) (PRIOR TO MAY 1993) (VARI-ABLE PARTS)Ref.0250132

3120673 2-5SECTION 2 TURNTABLESECTION2TURNTABLE58 2220373 Fitting 159 4640673 Valve, Check 17011325 Cartridge 160 Not RequiredCONTROL VALVES INSTALLAT

2-6 3120673SECTION 2 TURNTABLESECTION2TURNTABLE55 4640623 Valve, Flow Control 156 Not Required57 2220651 Fitting 158 2220373 Fitting 159 4640673 Valve

3120673 2-7SECTION 2 TURNTABLESECTION2TURNTABLE51 (cont’d) 4640720 4 Stack (With Rotate) (August 1992 to August 1995)4640950 4 Stack (With Rotate) (Au

2-8 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-2. CONTROL VALVES INSTALLATION (FORD/KUBOTA ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VA

3120673 2-9SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-2. CONTROL VALVES INSTALLATION (FORD/KUBOTA ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL

2-10 3120673SECTION 2 TURNTABLESECTION2TURNTABLE51 (cont’d) 4640646 3 Stack (Non-Rotate) (August 1992 to Present)4640247 4 Stack (With Rotate) (Prior

3120673 2-11SECTION 2 TURNTABLESECTION2TURNTABLECONTROL VALVES INSTALLATION - STANDARD BANG-BANG (4WS) (PRIOR TO MAY 1993) (VARI-ABLE PARTS)Ref.025171

3120673 iiiFIGURE NO. TITLE PAGE NO.TABLE OF CONTENTS6-4 HYDRAULIC DIAGRAM - DRIVE (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-12 3120673SECTION 2 TURNTABLESECTION2TURNTABLE59 4640673 Valve, Check 17011325 Cartridge 160 Not RequiredCONTROL VALVES INSTALLATION - PROPOR-TIONAL

3120673 2-13SECTION 2 TURNTABLESECTION2TURNTABLE60 4640360 Dump Valve Assembly 17009745 Coil (Vickers/Modular Controls Version)7004368 Coil (Hydraforc

2-14 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION

3120673 2-15SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTIONFIG & ITEM # PART NUMBER DESCRIP

2-16 3120673SECTION 2 TURNTABLESECTION2TURNTABLE22 7002329 Spring 123 7002323 Plug 1Kit O-Ring 124 7002326 Orifice 125 7002324 Plug 1— — — — — — — — —

3120673 2-17SECTION 2 TURNTABLESECTION2TURNTABLEWORKING SECTIONS - COMPLETE (INCLUDES ITEMS 101-117)Ref.151 7002315 Steer Section (4640246, 4640247, 4

2-18 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-4. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CON-TROLS)

3120673 2-19SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-4. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CONTROLS)FIG & ITEM # PART NUMBER DESCR

2-20 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONAL

3120673 2-21SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONALFIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.4

iv 3120673TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.

2-22 3120673SECTION 2 TURNTABLESECTION2TURNTABLE45 Kit O-Ring 246 Kit O-Ring 247 7010704 Plug 2— — — — — — — — —2900761 Seal Kit - Inlet Section 12900

3120673 2-23SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-5. CONTROL VALVE ASSEMBLY - PROPORTIONAL (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION

2-24 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-6. CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS)

3120673 2-25SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-6. CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS)FIG & ITEM # PART NUMBER DESCRIPTION

2-26 3120673SECTION 2 TURNTABLESECTION2TURNTABLE29 4060806 Shield, Flex Trim 9ft.FIGURE 2-6. CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS) (CONTIN

3120673 2-27SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-6. CONTROL VALVES INSTALLATION (HYDRAULIC CONTROLS) (CONTINUED)FIG & ITEM # PART NUMBER

2-28 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-7. VALVE ASSEMBLY - GROUND CONTROL (HYDRAULIC CONTROLS)

3120673 2-29SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-7. VALVE ASSEMBLY - GROUND CONTROL (HYDRAULIC CONTROLS)FIG & ITEM # PART NUMBER DESCRIP

2-30 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-8. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION

3120673 2-31SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-8. TURNTABLE, BEARING AND SWING DRIVE INSTALLATIONFIG & ITEM # PART NUMBER DESCRIPTION

3120673 1-1SECTION1FRAMESECTION 1 FRAMETABLE OF CONTENTSFIGURE DESCRIPTION PAGE1-1 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 W

2-32 3120673SECTION 2 TURNTABLESECTION2TURNTABLE104 3200249 Plate, Swing Drive Mounting 1105 2440059 Gear, Pinion 1106 4740367 Washer, Special 1107 01

3120673 2-33SECTION 2 TURNTABLESECTION2TURNTABLE0239585 TURNTABLE LOCK INSTALLATION Ref. B201 Not Used202 3421627 Pin, Lock 1203 3421565 Snap - Pin 12

2-34 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-9. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991)

3120673 2-35SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-9. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991)FIG & ITEM # PART NUMBER DESCRIPTION QTY.

2-36 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-10. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992)

3120673 2-37SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-10. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992)FIG & ITEM # PART NUMBER DESCRIPTION

2-38 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-11. SWING MOTOR ASSEMBLY (1993 TO PRESENT)

3120673 2-39SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-11. SWING MOTOR ASSEMBLY (1993 TO PRESENT)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV

2-40 3120673SECTION 2 TURNTABLESECTION2TURNTABLEFIGURE 2-12. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991)

3120673 2-41SECTION 2 TURNTABLESECTION2TURNTABLE.FIGURE 2-12. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991)FIG & ITEM # PART NUMBER DESCRIPTION QTY