Jlg 450AJ ANSI Operator Manual Instrukcja Użytkownika

Operators and Safety ManualModel450A450AJ3120748April 24, 2002ANSI

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 31207481.3 ELECTROCUTION HAZARD• MAINTAIN SAFE CLEARANCE FROM ELECTRICALLINES AND APPARATUS. ALLOW FOR

SECTION 1 - SAFETY PRECAUTIONS3120748 – JLG Lift – 1-3• AN OPERATOR MUST NOT ACCEPT OPERATINGRESPONSIBILITIES UNTIL ADEQUATE TRAINING HASBEEN GIVEN BY

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3120748.• READ AND OBEY ALL DANGERS, WARNINGS, CAU-TIONS AND OPERATING INSTRUCTIONS ONMACHINE AND IN TH

SECTION 1 - SAFETY PRECAUTIONS3120748 – JLG Lift – 1-5• CHECK TRAVEL PATH FOR PERSONS, DEPRES-SIONS, HOLES, BUMPS, DROP-OFFS, OBSTRUC-TIONS, DEBRIS, A

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3120748• TRANSFERS BETWEEN A STRUCTURE AND THEAERIAL PLATFORM EXPOSE OPERATORS TO FALLHAZARDS. THIS PRA

SECTION 1 - SAFETY PRECAUTIONS3120748 – JLG Lift – 1-7.• ENSURE MACHINE IS POSITIONED ON A FIRM,LEVEL AND UNIFORM SUPPORTING SURFACEBEFORE RAISING OR

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3120748• NEVER ATTEMPT TO FREE A MACHINE STUCK INSOFT GROUND OR ASSIST A MACHINE UP A STEEPHILL OR RAMP

SECTION 2 - PREPARATION AND INSPECTION3120748 – JLG Lift – 2-1SECTION 2. PREPARATION AND INSPECTION2.1 GENERALThis section provides the necessary inf

SECTION 2 - PREPARATION AND INSPECTION2-2 – JLG Lift – 3120748Turntable1. Check turntable for damage, loose or missing parts,and security. Check swing

SECTION 2 - PREPARATION AND INSPECTION3120748 – JLG Lift – 2-3PLATFORMCONSOLEEXTEND-A-REACHor JIBFLY BOOMBASE BOOMMID LIFT CYLINDERTOWER orLOWER BOOMT

– JLG Lift –

SECTION 2 - PREPARATION AND INSPECTION2-4 – JLG Lift – 312074815. Check Upper Boom pivot pin for damage, wear,lubrication and security.16. Check Upper

SECTION 2 - PREPARATION AND INSPECTION3120748 – JLG Lift – 2-52.4 DAILY WALK-AROUND INSPECTIONIt is the operators responsibility to inspect the machin

SECTION 2 - PREPARATION AND INSPECTION2-6 – JLG Lift – 3120748Figure 2-2. Daily Walk-Around Inspection - Sheet 1 of 3

SECTION 2 - PREPARATION AND INSPECTION3120748 – JLG Lift – 2-7GENERALBegin the "Walk-Around Inspection" at Item 1, as noted onthe diagram. C

SECTION 2 - PREPARATION AND INSPECTION2-8 – JLG Lift – 3120748Figure 2-4. Daily Walk-Around Inspection - Sheet 3 of 323. Turntable Bearing - No loose

SECTION 2 - PREPARATION AND INSPECTION3120748 – JLG Lift – 2-92.5 DAILY FUNCTIONAL CHECKA functional check of all systems must be performed,once the w

SECTION 2 - PREPARATION AND INSPECTION2-10 – JLG Lift – 31207482.6 BATTERY MAINTENANCETO AVOID INJURY FROM AN EXPLOSION, DO NOT SMOKE ORALLOW SPARKS O

SECTION 2 - PREPARATION AND INSPECTION3120748 – JLG Lift – 2-11Figure 2-5. Lubrication Diagram

SECTION 2 - PREPARATION AND INSPECTION2-12 – JLG Lift – 3120748Table 2-1. Lubrication ChartComponentsNumber/TypeLube PointsCapacity LubeInterval Hours

SECTION 2 - PREPARATION AND INSPECTION3120748 – JLG Lift – 2-1318Air Filter - DeutzReplaceableElementN/A N/A X Or as indicated by condition indicator1

FOREWORD3120748 – JLG Lift – a FOREWORDDANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATIONWHICH, IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY ORDEATH

SECTION 2 - PREPARATION AND INSPECTION2-14 – JLG Lift – 3120748Figure 2-6. Torque Chart

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120748 – JLG Lift – 3-1SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROL3.1 GENERALSINCE THE

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-2 – JLG Lift – 31207483.3 OPERATING CHARACTERISTICS AND LIMITATIONSGeneralA thorough knowledge

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120748 – JLG Lift – 3-3TELESCOPEFULLY EXTENDEDMID/LOWER BOOMSTOWED POSITIONUPPER BOOMHORIZONTALM

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-4 – JLG Lift – 3120748Figure 3-2. Position of Least Backward Stability

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120748 – JLG Lift – 3-53.4 CONTROLS AND INDICATORSNOTE: This machines is equipped with control p

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-6 – JLG Lift – 31207484. Tower Lift.The Tower Lift control switch provides raising andlowering

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120748 – JLG Lift – 3-717036911HOURS10QUARTZSWINGTOWERLIFTMAINLIFTMAINTELESCOPEINDICATORPA N ELP

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-8 – JLG Lift – 312074817. Low Fuel Level Indicator.When illuminated indicates that the fuel lev

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120748 – JLG Lift – 3-9Platform StationNOTE: For engine starting, the footswitch must be in ther

FOREWORDb – JLG Lift – 3120748This page left blank intentionally.

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-10 – JLG Lift – 31207488. Main Telescope Control.The Main Telescope control switch allows exten

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120748 – JLG Lift – 3-11DO NOT OPERATE MACHINE IF DRIVE SPEED/TORQUE SELECTOR FUNCTION SPEED SWI

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-12 – JLG Lift – 312074820. Soft Touch Indicator. (If Equipped)When illuminated (Yellow) the Sof

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120748 – JLG Lift – 3-13DANGER!ELECTROCUTION HAZARDDeath or serious injury will occur from conta

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-14 – JLG Lift – 3120748DOM 1703797WARNING!DANGER!THIS MACHINE MUST NOT BE USED UNTIL ITIS INSPE

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120748 – JLG Lift – 3-15WARNING!WARNING!DANGER!DO NOT replace items (i.e., Batteries, tires, cou

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-16 – JLG Lift – 3120748FUNCTIONDRIVESELECTSWINGMAINLIFTFUNCTIONSPEEDCONTROLSTEERSELECTPLATFORML

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3120748 – JLG Lift – 3-17FUNCTIONGLOW PLUGINDICATORSOFT TOUCHINDICATORDRIVEENABLEINDICATORPOWEREM

SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL3-18 – JLG Lift – 3120748This page left blank intentionally.

SECTION 4 - MACHINE OPERATION3120748 – JLG Lift – 4-1SECTION 4. MACHINE OPERATION4.1 DESCRIPTIONThis machine is a self-propelled aerial work platform

FOREWORD3120748 – JLG Lift – cAll procedures herein are based on the use of themachine under proper operating conditions, with nodeviations from ori

SECTION 4 - MACHINE OPERATION4-2 – JLG Lift – 31207484.3 ENGINE OPERATIONNOTE: Initial starting should always be performed from theGround Control stat

SECTION 4 - MACHINE OPERATION3120748 – JLG Lift – 4-34. To obtain maximum travel speed, position the DRIVEcontroller to FAST and activate the followin

SECTION 4 - MACHINE OPERATION4-4 – JLG Lift – 3120748Loading From Positions Above Ground LevelBefore loading weight to platform above ground level:1.

SECTION 4 - MACHINE OPERATION3120748 – JLG Lift – 4-5Raising and Lowering the Main (Upper) BoomNOTE: Lift up will not function when the boom is near f

SECTION 4 - MACHINE OPERATION4-6 – JLG Lift – 3120748Note When transporting machine over rough terrain or long distance, the boom needs to be chocked

SECTION 4 - MACHINE OPERATION3120748 – JLG Lift – 4-7Note When transporting machine over rough terrain or long distance, the boom needs to be chocked

SECTION 4 - MACHINE OPERATION4-8 – JLG Lift – 3120748Figure 4-5. Lifting Chart

SECTION 4 - MACHINE OPERATION3120748 – JLG Lift – 4-94.12 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED)LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY,A

SECTION 4 - MACHINE OPERATION4-10 – JLG Lift – 31207484.13 TOWINGRUNAWAY VEHICLE/MACHINE HAZARD. MACHINE HAS NO TOW-ING BRAKES. TOWING VEHICLE MUST BE

SECTION 5 - OPTIONAL EQUIPMENT3120748 – JLG Lift – 5-1SECTION 5. OPTIONAL EQUIPMENT5.1 DUAL FUEL SYSTEM (GAS ENGINE ONLY)DescriptionThe dual fuel sys

FOREWORDd – JLG Lift – 3120748REVISON LOGOriginal Issue - May, 1998Revised June 1, 19993-6 - Updated 9-21-993-8 - Updated 9-21-993-6 - Updated 10-14

SECTION 5 - OPTIONAL EQUIPMENT5-2 – JLG Lift – 3120748Deutz Engine with Ether StartThe ether start system in the diesel engine functions auto-maticall

SECTION 5 - OPTIONAL EQUIPMENT3120748 – JLG Lift – 5-35.12 HOSTILE ENVIRONMENT PACKAGEThe hostile environment package provides additional pro-tection

SECTION 5 - OPTIONAL EQUIPMENT5-4 – JLG Lift – 3120748This page left blank intentionally.

SECTION 6 - EMERGENCY PROCEDURES3120748 – JLG Lift – 6-1SECTION 6. EMERGENCY PROCEDURES6.1 GENERALThis section provides information on the procedures

SECTION 6 - EMERGENCY PROCEDURES6-2 – JLG Lift – 31207486.4 EMERGENCY OPERATIONUse of Ground ControlsKNOW HOW TO USE THE GROUND CONTROLS IN ANEMERGENC

SECTION 7 - INSPECTION AND REPAIR LOG3120748 – JLG Lift – 7-1SECTION 7. INSPECTION AND REPAIR LOGTable 7-1.Inspection and Repair LogDate Comments

SECTION 7 - INSPECTION AND REPAIR LOG7-2 – JLG Lift – 3120748Table 7-1.Inspection and Repair LogDate Comments

To: JLG, Gradall, Lull and Sky Trak product owner:If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would l

3120748 – JLG Lift – i TABLE OF CONTENTSTABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.SECTION - FOREWORDSECTION 1 - SAFETY PRE

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Fax: (717) 485-6417JLG Ind

ii – JLG Lift – 3120748TABLE OF CONTENTS (Continued) TABLE OF CONTENTS (continued)SUBJECT - SECTION, PARAGRAPH PAGE NO.5.10 Cylinder Bellows . .

SECTION 1 - SAFETY PRECAUTIONS3120748 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section prescribes the proper and safe practices f