Jlg 3248RS/10RS Operator Manual Instrukcja Użytkownika

Operation and Safety Manual ANSI®Original Instructions - Keep this manual with the machine at all times. Model(s)1932RS/6RS3248RS/10RSP/N - 3121272Apr

TABLE OF CONTENTSiv – JLG Lift – 3121221SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE3-7. Platform Control Components. . . . . .

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-1SECTION 1. SAFETY PRECAUTIONS1.1 GENERALThis section outlines the necessary precautions for pro

SECTION 1 - SAFETY PRECAUTIONS1-2 – JLG Lift – 31212721.2 PRE-OPERATIONOperator Training and Knowledge• The Operation and Safety Manual must be read a

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-3• This machine can be operated in nominal ambient temperaturesof 0o F to 104o F (-20o C to 40o C

SECTION 1 - SAFETY PRECAUTIONS1-4 – JLG Lift – 3121272• Do not allow personnel to tamper with or operate the machinefrom the ground with personnel in

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-5Trip and Fall Hazards• Prior to operation, ensure all gates and rails are fastened andsecured in

SECTION 1 - SAFETY PRECAUTIONS1-6 – JLG Lift – 3121272Electrocution Hazards• This machine is not insulated and does not provide protectionfrom contact

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-7Tipping Hazards• Ensure that the ground conditions are adequate to support themaximum tire load

SECTION 1 - SAFETY PRECAUTIONS1-8 – JLG Lift – 3121272DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 5, TABLE

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-9• Never attempt to use the machine as a crane. Do not tie-offmachine to any adjacent structure.

NOTES:

SECTION 1 - SAFETY PRECAUTIONS1-10 – JLG Lift – 3121272• Always post a lookout when driving in areas where vision isobstructed.• Keep non-operating pe

SECTION 1 - SAFETY PRECAUTIONS3121272 – JLG Lift – 1-111.4 TOWING, LIFTING, AND HAULING• Never allow personnel in platform while towing, lifting, or h

SECTION 1 - SAFETY PRECAUTIONS1-12 – JLG Lift – 3121272• Use only approved non-flammable cleaning solvents.• Do not replace items critical to stabilit

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121272 – JLG Lift – 2-1SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION AN

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-2 – JLG Lift – 3121272Training SupervisionTraining must be done under the super

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121272 – JLG Lift – 2-32.3 PRE-START INSPECTIONThe Pre-Start Inspection should i

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-4 – JLG Lift – 31212721. Cleanliness – Check all surfaces for leakage (oil or b

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121272 – JLG Lift – 2-510. Platform Gate - Keep gate and surrounding area clean

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-6 – JLG Lift – 31212722.4 DAILY WALK-AROUND INSPECTIONBegin the “Walk-Around In

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121272 – JLG Lift – 2-7 Figure 2-1. Daily Walk-Around Inspection (Side Covers Re

SECTION 1 - FOREWORD3121272 – JLG Lift – ASECTION 1. FOREWORDThis manual is a very important tool! Keep it with the machine at all times. The purpose

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-8 – JLG Lift – 31212722.5 FUNCTION CHECKPerform the Function Check as follows:1

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION3121272 – JLG Lift – 2-9Table 2-3. Tilt Activation SettingMODELTILT SETTING(fron

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION2-10 – JLG Lift – 3121272NOTES:

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-1SECTION 3. MACHINE CONTROLS, INDICATORS AND OPERATION3.1 GENERALNOTICET

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-2 – JLG Lift – 31212723.3 OPERATING CHARACTERISTICS AND LIMITATIONSGeneralA thorough knowledge

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-33.5 MACHINE CONTROL LOCATIONS1. Ground Control Station2. Platform Contro

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-4 – JLG Lift – 3121272 1. Ground Control Station2. Platform Control Station3. Platform Manual

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-53.6 GROUND CONTROL STATIONDO NOT OPERATE FROM GROUND CONTROL STATION WIT

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-6 – JLG Lift – 3121272Ground Emergency Stop Switch - (Item 3 - Figure 3-3.)Power is turned on

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-7Also located on the MDI are Battery Discharge Indicators (BDI)(items 4 t

SECTION 2 - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSB – JLG Lift – 3121272SECTION 2. SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDSINDICATES AN IMM

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-8 – JLG Lift – 3121272Platform Manual Descent ControlThe platform manual descent control is us

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-93.7 PLATFORM CONTROL STATION1. Steer Control Switch2. Drive and Lift Joy

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-10 – JLG Lift – 3121272Platform Emergency Stop Switch - (Item 8 - Figure 3-6.)NOTE: Both the g

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-11Drive/Lift/Steer Joystick Control1. Trigger Switch - This switch is loc

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-12 – JLG Lift – 3121272Steering And TravelingDO NOT DRIVE WITH PLATFORM RAISED EXCEPT ON A SMO

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-13Figure 3-8. Grade and Sideslope DefinitionHORIZONTAL (LEVEL)GRADESIDESL

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-14 – JLG Lift – 3121272Raising And Lowering Platform1. If the machine was shut down, place the

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-15Tilt Indicator Warning Light and Alarm - (Item 7 - Figure 3-6.)A red wa

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-16 – JLG Lift – 31212723.8 PLATFORM EXTENSION(See Figure 3-9.)This machine is equipped with an

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-173.9 PLATFORM RAILS - FOLD-DOWN PROCEDURE - (3248RS/10RS and 6RS-CE Only

SECTION 2 - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS3121272 – JLG Lift – CTHIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CON-TACT JLG

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-18 – JLG Lift – 3121272Figure 3-10. Platform Rails - Fold Down Sequence - 3248RS/10RS Only1133

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-19Figure 3-11. Platform Rails - Fold Down Sequence - 6RS (CE Only)11332b2

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-20 – JLG Lift – 31212723.10 BATTERY CHARGINGNOTE: Be sure that machine is parked in a well ven

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-21Battery Charger Fault (LED Flash)If a fault has occurred during battery

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-22 – JLG Lift – 31212723.11 DC TO AC INVERTER OPERATION (OPTION)1. The AC inverter ON/OFF togg

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-233.12 PARKING AND STOWING MACHINE1. Drive the machine to a well-protecte

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-24 – JLG Lift – 31212723.13 SCISSOR ARM - SAFETY PROPNEVER WORK UNDER AN ELEVATED PLATFORM UNT

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-25Prop EngagedProp Released and LockedFigure 3-15. 1932RS/6RS - Scissor A

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-26 – JLG Lift – 31212723.14 MACHINE LIFTING AND TIE DOWNLiftingThe machine may be lifted using

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-27Figure 3-18. Lifting Using Spreader Bar and Lift Lug Locations - All Ma

SECTION 3 - REVISION LOGD – JLG Lift – 3121272SECTION 3. REVISION LOGOriginal Issue of Manual. . . . . . . . . . . . . . . . . . . . . January 10, 2

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-28 – JLG Lift – 3121272Figure 3-19. Tie Down and Lift Lug Locations - All Machines

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3121272 – JLG Lift – 3-293.15 TOWINGIt is not recommended that this machine be towed, except in

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION3-30 – JLG Lift – 3121272Mechanical Brake Release (See Figure 3-21.)CHOCK WHEELS OR SECURE MACHI

SECTION 4 - EMERGENCY PROCEDURES3121272 – JLG Lift – 4-1SECTION 4. EMERGENCY PROCEDURES4.1 GENERAL INFORMATIONThis section explains the steps to be t

SECTION 4 - EMERGENCY PROCEDURES4-2 – JLG Lift – 31212722. Grasp the T-handle and slowly pull out to lower the scissor arms/platform, when the platfor

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-1SECTION 5. GENERAL SPECIFICATIONS AND MAINTENANCE5.1 INTRODUCTIONThis secti

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-2 – JLG Lift – 31212725.2 OPERATING SPECIFICATIONSTable 5-1. Operating SpecificationsDESCRIPTION

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-3CHASSIS (continued)Ground Bearing Pressure ANSI/CSA/JPN:CE:130 PSI (9.18 k

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-4 – JLG Lift – 3121272Platform CapacitiesTable 5-2. Platform CapacitiesSPECIFICATION MACHINE MODE

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-5Machine Dimensional DataTable 5-3. Dimensions DESCRIPTION 1932RS/6RS 3248RS/

TABLE OF CONTENTS3121221 – JLG Lift – iSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEFOREWORD. . . . . . . . . . . . . . . . . .

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-6 – JLG Lift – 3121272TiresBatteries Electrical SystemTable 5-4. Tire SpecificationsDESCRIPTION 1

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-75.3 CRITICAL STABILITY WEIGHTSDO NOT REPLACE ITEMS CRITICAL TO STABILITY, SU

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-8 – JLG Lift – 3121272Lubrication SpecificationsTable 5-10. Lubrication SpecificationsKEY SPECIFI

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-95.5 MAINTENANCE Hydraulic Oil Check ProcedureLube Point(s) - Hydraulic Reser

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-10 – JLG Lift – 31212725.6 BATTERY MAINTENANCEBattery Maintenance and Safety PracticesNOTE: These

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-115.7 TIRES AND WHEELSTire Wear and DamageThe tire and rim assemblies install

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-12 – JLG Lift – 3121272Wheel InstallationIt is extremely important to apply and maintain proper wh

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-135.8 DECAL INSTALLATIONFigure 5-4. Machine Decal Installation - All Machines

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-14 – JLG Lift – 3121272 Table 5-13. Machine Decal Installation Chart (See Figure 5-4.)ITEMANSI/C

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-1513 170569417056941705725 (SPA)17057221705725 (POR)17056941705717 (CAN)17056

TABLE OF CONTENTSii – JLG Lift – 3121221SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEMDI-Indicator. . . . . . . . . . . . . . .

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-16 – JLG Lift – 312127222 1706350 1706350 1706350 1706350 1706350 1706350 17063501423 1703072 1703

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-175.9 DIAGNOSTIC TROUBLE CODES (DTC)The DTC tables following are sorted in gr

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-18 – JLG Lift – 31212725.11 DIAGNOSTIC TROUBLE CODES (DTC) CHECK TABLES0-0 Help CommentsDTC FAULT

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-192-1 Power-UpDTC FAULT MESSAGE DESCRIPTION CHECK211 POWER CYCLE This help me

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-20 – JLG Lift – 3121272228 FUNCTION LOCKED OUT - ACCELERATOR NOT CENTEREDThe joystick was not cent

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-212-5 Function PreventedDTC FAULT MESSAGE DESCRIPTION CHECK253 DRIVE PREVENTE

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-22 – JLG Lift – 31212723-1 Line Contactor Open CircuitDTC FAULT MESSAGE DESCRIPTION CHECK311 OPEN

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-23336 LIFT DN OPEN CIRCUIT A problem has been detected in this function. Refe

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-24 – JLG Lift – 312127233304 RIGHT BRAKE - SHORT TO GROUND A problem has been detected in this fun

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-254-4 Battery SupplyDTC FAULT MESSAGE DESCRIPTION CHECK441 BATTERY VOLTAGE TO

TABLE OF CONTENTS3121221 – JLG Lift – iiiSECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGEBatteries . . . . . . . . . . . . . . . .

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-26 – JLG Lift – 31212727-7 Electric MotorDTC FAULT MESSAGE DESCRIPTION CHECK772 STALLED TRACTION M

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-277711 PUMP P LOW - CHECK POWER CIRCUITS The power module detected a problem

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-28 – JLG Lift – 31212728215 LSS ANGLE SENSOR -OUT OF RANGE LOWThe angle sensor’s reading when the

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE3121272 – JLG Lift – 5-29998 EEPROM FAILURE - CHECK ALL SET-TINGSThe control system detected an EEPR

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE5-30 – JLG Lift – 3121272995099519952995399549955995699579958996099629963996499699970997199143991449

SECTION 6 - INSPECTION AND REPAIR LOG3121272 – JLG Lift – 6-1SECTION 6. INSPECTION AND REPAIR LOGMachine Serial Number ______________________________

SECTION 6 - INSPECTION AND REPAIR LOG6-2 – JLG Lift – 3121272Table 6-1. Inspection and Repair LogDATE COMMENTS

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Australia)P.O. B