Jlg 510AJ Service Manual podręczniki

Instrukcje obsługi i podręczniki użytkownika dla Maszyny specjalne Jlg 510AJ Service Manual.
Dostarczamy 1 pdf podręczników Jlg 510AJ Service Manual do pobrania za darmo według typów dokumentów: Instrukcja Użytkownika

Jlg 510AJ Service Manual Instrukcja Użytkownika (402 strony)

Marka: Jlg | Kategoria: Maszyny specjalne | Rozmiar: 27.34 MB |

Angielski

Spis treści

P/N - 3121181

1

AGENERAL

3

BHYDRAULIC SYSTEM SAFETY

3

CMAINTENANCE

3

REVISON LOG

4

TABLE OF CONTENTS

5

6

LIST OF FIGURES

11

LIST OF TABLES

15

THIS PAGE INTENTIONALLY BLANK

16

SECTION 1. SPECIFICATIONS

17

Reach Specifications

18

1.5 FUNCTION SPEEDS

18

Test Notes

18

Hydraulic Oil

19

SECTION 1 - SPECIFICATIONS

20

1.8 OPERATOR MAINTENANCE

21

1.9 MAJOR COMPONENT WEIGHTS

24

1.10 PRESSURE SETTINGS

24

1.11 SERIAL NUMBER LOCATION

24

SECTION 2. GENERAL

31

SECTION 2 - GENERAL

32

GUIDELINES

35

2.5 WELDING ON JLG EQUIPMENT

35

3121181 – JLG Lift – 3-1

43

1300000064)

44

Roll, Leak and Brake Testing

44

Tightening and Torquing Bolts

44

Main Disassembly

45

3-4 – JLG Lift – 3121181

46

Input Carrier Disassembly

47

Output Carrier Disassembly

48

Housing-Spindle Disassembly

49

Spindle-Brake Disassembly

50

Input Carrier Sub-Assembly

51

3-10 – JLG Lift – 3121181

52

Output Carrier Sub-Assembly

53

3-12 – JLG Lift – 3121181

54

Spindle-Brake Sub-Assembly

55

3-14 – JLG Lift – 3121181

56

Housing-Spindle Sub-Assembly

57

Integral Brake Check

57

3-16 – JLG Lift – 3121181

58

Main Assembly

59

3-18 – JLG Lift – 3121181

60

3121181 – JLG Lift – 3-19

61

3-20 – JLG Lift – 3121181

62

3121181 – JLG Lift – 3-21

63

3-22 – JLG Lift – 3121181

64

3121181 – JLG Lift – 3-23

65

3-24 – JLG Lift – 3121181

66

3121181 – JLG Lift – 3-25

67

3-26 – JLG Lift – 3121181

68

3121181 – JLG Lift – 3-27

69

3-28 – JLG Lift – 3121181

70

3121181 – JLG Lift – 3-29

71

Hub-Spindle Disassembly

72

Cover Disassembly

72

Carrier Disassembly

72

Carrier Assembly

73

3-32 – JLG Lift – 3121181

74

Cover Sub-Assembly

75

Hub-Spindle Sub-Assembly

76

3121181 – JLG Lift – 3-35

77

3121181 – JLG Lift – 3-37

79

3-38 – JLG Lift – 3121181

80

3121181 – JLG Lift – 3-39

81

3-40 – JLG Lift – 3121181

82

Tool List

83

3-42 – JLG Lift – 3121181

84

Loop Flushing Valve

85

Troubleshooting

86

3-46 – JLG Lift – 3121181

88

3121181 – JLG Lift – 3-47

89

3121181 – JLG Lift – 3-49

91

CYLINDER BLOCK

91

VALVE PLATE

91

3-52 – JLG Lift – 3121181

94

3121181 – JLG Lift – 3-53

95

3-54 – JLG Lift – 3121181

96

Initial Start-up Procedures

97

3-56 – JLG Lift – 3121181

98

3121181 – JLG Lift – 3-57

99

LOCKOUT TEST

100

Oscillating Axle Lockout Test

101

3.8 SWING BEARING

102

Description

102

Disassembly

102

3121181 – JLG Lift – 3-61

103

3-62 – JLG Lift – 3121181

104

Installation

105

Assembly

105

.0015" Feeler Gauge

106

Wear Tolerance

107

Swing Bearing Torque Value

107

3121181 – JLG Lift – 3-67

109

CI RCUI T

110

1. Brush Holder Assembly

111

2. Brushes

111

3. Slip Rings

111

3.10 DEUTZ ENGINE

112

Checking Oil Level

112

Changing Engine Oil

112

Changing the Oil Filter

112

Replacing Fuel Filter

113

Cleaning Fuel Strainer

113

3121181 – JLG Lift – 3-73

115

3-74 – JLG Lift – 3121181

116

3121181 – JLG Lift – 3-75

117

3-76 – JLG Lift – 3121181

118

3121181 – JLG Lift – 3-77

119

3-78 – JLG Lift – 3121181

120

3121181 – JLG Lift – 3-79

121

3-80 – JLG Lift – 3121181

122

3121181 – JLG Lift – 3-81

123

3-82 – JLG Lift – 3121181

124

3121181 – JLG Lift – 3-83

125

Engine Oil Level - Check

126

Fuel Filter/Water Separator

128

Setting the Actuator

129

Speed Sensor Installation

130

& CATERPILLAR

130

3121181 – JLG Lift – 3-89

131

CODE DEFINITIONS

132

Section Layout

132

3121181 – JLG Lift – 3-91

133

Fault Code Broadcast

134

Diagnostic Trouble Codes

134

MIL Output

134

Corrective Actions

135

3121181 – JLG Lift – 3-95

137

3-96 – JLG Lift – 3121181

138

3121181 – JLG Lift – 3-97

139

3-98 – JLG Lift – 3121181

140

DBW Diagnostic Test

141

DESCRIPTIONS

142

DTC 117- ECT/CHT Low Voltage

143

3-102 – JLG Lift – 3121181

144

DTC 118- ECT/CHT High Voltage

145

3-104 – JLG Lift – 3121181

146

3-106 – JLG Lift – 3121181

148

3-108 – JLG Lift – 3121181

150

Diagnostic Aids

151

3121181 – JLG Lift – 3-111

153

3-112 – JLG Lift – 3121181

154

3-114 – JLG Lift – 3121181

156

Normally Open Switch

157

Normally Closed Switch

157

Sensor/Transducer Type

158

DTC 524- Oil Pressure Low

159

3121181 – JLG Lift – 3-121

163

3-122 – JLG Lift – 3121181

164

3121181 – JLG Lift – 3-123

165

3-124 – JLG Lift – 3121181

166

3121181 – JLG Lift – 3-125

167

3-126 – JLG Lift – 3121181

168

3121181 – JLG Lift – 3-127

169

3-128 – JLG Lift – 3121181

170

3121181 – JLG Lift – 3-129

171

3-130 – JLG Lift – 3121181

172

3121181 – JLG Lift – 3-133

175

3-134 – JLG Lift – 3121181

176

SFC 555- RTI 2 Loss

177

3-136 – JLG Lift – 3121181

178

SFC 556- RTI 3 Loss

179

3-138 – JLG Lift – 3121181

180

SFC 513- A/D Loss

181

3-140 – JLG Lift – 3121181

182

SFC 512- Invalid Interrupt

183

3121181 – JLG Lift – 3-145

187

3-146 – JLG Lift – 3121181

188

3-150 – JLG Lift – 3121181

192

3121181 – JLG Lift – 3-151

193

DTC to SPN/FMI Table

195

3-154 – JLG Lift – 3121181

196

3121181 – JLG Lift – 3-155

197

3-156 – JLG Lift – 3121181

198

SECTION 4. BOOM AND PLATFORM

199

Disassemble Main Boom

200

Inspection

200

Assemble Main Boom

201

Install Boom Assembly

201

SECTION 4 - BOOM AND PLATFORM

202

4.2 ROTATOR

205

Disassembly and Inspection

205

Assembly and Testing

205

4.3 ROTARY ACTUATOR

207

(S/N 1300006433 TO PRESENT)

207

Theory of Operation

207

Required Tools

207

5.1 O-RING LUBRICATION

221

Cup and Brush

221

Brush-On

222

3121181 – JLG Lift – 5-3

223

Tower Lift Cylinder

224

SUPPORT TABLE

224

ROD SUPPORT

224

3121181 – JLG Lift – 5-5

225

5-6 – JLG Lift – 3121181

226

CLEANING AND INSPECTION

226

3121181 – JLG Lift – 5-7

227

ASSEMBLY

227

Main Lift Cylinder

228

3121181 – JLG Lift – 5-9

229

5-10 – JLG Lift – 3121181

230

3121181 – JLG Lift – 5-11

231

Master Cylinder

232

3121181 – JLG Lift – 5-13

233

5-14 – JLG Lift – 3121181

234

3121181 – JLG Lift – 5-15

235

Telescope Cylinder

236

3121181 – JLG Lift – 5-17

237

5-18 – JLG Lift – 3121181

238

3121181 – JLG Lift – 5-19

239

5-20 – JLG Lift – 3121181

240

DISASSEMBLY

240

1001094789

241

5-22 – JLG Lift – 3121181

242

3121181 – JLG Lift – 5-23

243

Jib Lift Cylinder

244

3121181 – JLG Lift – 5-25

245

5-26 – JLG Lift – 3121181

246

3121181 – JLG Lift – 5-27

247

Steer Cylinder

248

3121181 – JLG Lift – 5-29

249

5-30 – JLG Lift – 3121181

250

3121181 – JLG Lift – 5-31

251

5-32 – JLG Lift – 3121181

252

3121181 – JLG Lift – 5-33

253

5-34 – JLG Lift – 3121181

254

3121181 – JLG Lift – 5-35

255

5-36 – JLG Lift – 3121181

256

3121181 – JLG Lift – 5-37

257

5.3 HYDRAULIC PUMP (GEAR)

258

3121181 – JLG Lift – 5-39

259

Inspect Parts For Wear

260

General Information

261

5-42 – JLG Lift – 3121181

262

3121181 – JLG Lift – 5-43

263

5.4 VARIABLE PUMP

264

Ports and Pressure Gauges

264

NFPE Control

264

Orifices

265

Charge Relief Valve

265

5-46 – JLG Lift – 3121181

266

3121181 – JLG Lift – 5-47

267

5-48 – JLG Lift – 3121181

268

3121181 – JLG Lift – 5-49

269

5-50 – JLG Lift – 3121181

270

Charge Pump

271

5-52 – JLG Lift – 3121181

272

3121181 – JLG Lift – 5-53

273

5-54 – JLG Lift – 3121181

274

3121181 – JLG Lift – 5-55

275

5-56 – JLG Lift – 3121181

276

3121181 – JLG Lift – 5-57

277

5-58 – JLG Lift – 3121181

278

3121181 – JLG Lift – 5-59

279

5-60 – JLG Lift – 3121181

280

3121181 – JLG Lift – 5-61

281

5-62 – JLG Lift – 3121181

282

6.1 INTRODUCTION

283

6-2 – JLG Lift – 3121181

284

3121181 – JLG Lift – 6-3

285

ANALYZER

286

6.5 USING THE ANALYZER

286

HELD ANALYZER

287

6-6 – JLG Lift – 3121181

288

6.8 MACHINE SETUP

289

6-8 – JLG Lift – 3121181

290

3121181 – JLG Lift – 6-9

291

6-10 – JLG Lift – 3121181

292

3121181 – JLG Lift – 6-11

293

6-12 – JLG Lift – 3121181

294

3121181 – JLG Lift – 6-13

295

6-14 – JLG Lift – 3121181

296

3121181 – JLG Lift – 6-15

297

6-16 – JLG Lift – 3121181

298

3121181 – JLG Lift – 6-17

299

6-18 – JLG Lift – 3121181

300

3121181 – JLG Lift – 6-19

301

6-20 – JLG Lift – 3121181

302

3121181 – JLG Lift – 6-21

303

6-22 – JLG Lift – 3121181

304

3121181 – JLG Lift – 6-23

305

6-24 – JLG Lift – 3121181

306

3121181 – JLG Lift – 6-25

307

6-26 – JLG Lift – 3121181

308

3121181 – JLG Lift – 6-27

309

6-28 – JLG Lift – 3121181

310

3121181 – JLG Lift – 6-29

311

6-30 – JLG Lift – 3121181

312

4 are selected

312

3121181 – JLG Lift – 6-31

313

6-32 – JLG Lift – 3121181

314

3121181 – JLG Lift – 6-33

315

6-34 – JLG Lift – 3121181

316

3121181 – JLG Lift – 6-35

317

6-36 – JLG Lift – 3121181

318

3121181 – JLG Lift – 6-37

319

6-38 – JLG Lift – 3121181

320

3121181 – JLG Lift – 6-39

321

6-40 – JLG Lift – 3121181

322

3121181 – JLG Lift – 6-41

323

6-42 – JLG Lift – 3121181

324

3121181 – JLG Lift – 6-43

325

6-44 – JLG Lift – 3121181

326

3121181 – JLG Lift – 6-45

327

6-46 – JLG Lift – 3121181

328

3121181 – JLG Lift – 6-47

329

6-48 – JLG Lift – 3121181

330

4150364-19

331

6.10 SYSTEM TEST

333

Test from the Platform

333

6-52 – JLG Lift – 3121181

334

Test from the Ground Station

335

6-54 – JLG Lift – 3121181

336

3121181 – JLG Lift – 6-55

337

6-56 – JLG Lift – 3121181

338

3121181 – JLG Lift – 6-57

339

6-58 – JLG Lift – 3121181

340

3121181 – JLG Lift – 6-59

341

6-60 – JLG Lift – 3121181

342

3121181 – JLG Lift – 6-61

343

6-62 – JLG Lift – 3121181

344

3121181 – JLG Lift – 6-63

345

6-64 – JLG Lift – 3121181

346

3121181 – JLG Lift – 6-65

347

6-66 – JLG Lift – 3121181

348

3121181 – JLG Lift – 6-67

349

6-68 – JLG Lift – 3121181

350

3121181 – JLG Lift – 6-69

351

6-70 – JLG Lift – 3121181

352

3121181 – JLG Lift – 6-71

353

6-72 – JLG Lift – 3121181

354

3121181 – JLG Lift – 6-73

355

6-74 – JLG Lift – 3121181

356

3121181 – JLG Lift – 6-75

357

6-76 – JLG Lift – 3121181

358

3121181 – JLG Lift – 6-77

359

6-78 – JLG Lift – 3121181

360

3121181 – JLG Lift – 6-79

361

6-80 – JLG Lift – 3121181

362

3121181 – JLG Lift – 6-81

363

6-82 – JLG Lift – 3121181

364

3121181 – JLG Lift – 6-83

365

6-84 – JLG Lift – 3121181

366

3121181 – JLG Lift – 6-85

367

6-86 – JLG Lift – 3121181

368

3121181 – JLG Lift – 6-87

369

6-88 – JLG Lift – 3121181

370

3121181 – JLG Lift – 6-89

371

6-90 – JLG Lift – 3121181

372

3121181 – JLG Lift – 7-1

373

Resistance Measurement

374

Continuity Measurement

374

Current Measurement

375

TO ELECTRICAL CONNECTIONS

375

7.4 AMP CONNECTOR

376

Connectors

376

3121181 – JLG Lift – 7-5

377

Wedge Lock

378

Service - Voltage Reading

378

3121181 – JLG Lift – 7-7

379

7.5 DEUTSCH CONNECTORS

380

DT/DTP Series Assembly

380

DT/DTP Series Disassembly

380

HD30/HDP20 Series Assembly

381

HD30/HDP20 Series Disassembly

381

7-10 – JLG Lift – 3121181

382

3121181 – JLG Lift – 7-11

383

7-12 – JLG Lift – 3121181

384

3121181 – JLG Lift – 7-13

385

7-14 – JLG Lift – 3121181

386

3121181 – JLG Lift – 7-15

387

7-16 – JLG Lift – 3121181

388

3121181 – JLG Lift – 7-17

389

7-18 – JLG Lift – 3121181

390

3121181 – JLG Lift – 7-19

391

7-20 – JLG Lift – 3121181

392

3121181 – JLG Lift – 7-21

393

7-22 – JLG Lift – 3121181

394

3121181 – JLG Lift – 7-23

395

7-24 – JLG Lift – 3121181

396

3121181 – JLG Lift – 7-25

397

7-26 – JLG Lift – 3121181

398

3121181 – JLG Lift – 7-27

399

7-28 – JLG Lift – 3121181

400

JLG Worldwide Locations

402

Więcej produktów i instrukcji dla Maszyny specjalne Jlg

Modele	Rodzaj dokumentu
4017PS Service Manual	Instrukcja Użytkownika JLG 4017PS Service Manual User Manual, 264 strony
M4069 Operator Manual	Instrukcja Użytkownika JLG M4069 Operator Manual Benutzerhandbuch, 88 strony
G12-55A AccuPlace Parts Manual	Instrukcja Użytkownika JLG G12-55A AccuPlace Parts Manual User Manual, 336 strony
660SJ Operator Manual	Instrukcja Użytkownika JLG 660SJ Operator Manual User Manual, 150 strony
E45A_AJ ANSI Operator Manual	Instrukcja Użytkownika JLG E45A_AJ ANSI Operator Manual Manuel d'utilisation, 58 strony
120-SXJ Operator Manual	Instrukcja Użytkownika JLG 120-SXJ Operator Manual User Manual, 80 strony
LSS Boom	Instrukcja Użytkownika JLG LSS Boom Manuale d'uso, 74 strony
860SJ Operator Manual	Instrukcja Użytkownika JLG 860SJ Operator Manual Manuale d'uso, 158 strony
LSS Boom	Instrukcja Użytkownika Инструкция по эксплуатации JLG LSS Boom, 70 strony
3246E2 Operator Manual	Instrukcja Użytkownika Инструкция по эксплуатации JLG 3246E2 Operator Manual, 48 strony
4017 Operator Manual	Instrukcja Użytkownika JLG 4017 Operator Manual Manuale d'uso, 124 strony
600SC_660SJC Operator Manual	Instrukcja Użytkownika JLG 600SC_660SJC Operator Manual User Manual, 120 strony
2505 Operator Manual	Instrukcja Użytkownika JLG 2505 Operator Manual Benutzerhandbuch, 146 strony
M600 Operator Manual	Instrukcja Użytkownika JLG M600 Operator Manual Manuale d'uso, 102 strony
M450 Operator Manual	Instrukcja Użytkownika JLG M450 Operator Manual Benutzerhandbuch, 108 strony
2505 Parts Manual	Instrukcja Użytkownika JLG 2505 Parts Manual User Manual, 332 strony
GM Engine Supplements	Instrukcja Użytkownika JLG GM Engine Supplements User Manual, 100 strony
3246E2 Parts Manual	Instrukcja Użytkownika JLG 3246E2 Parts Manual User Manual, 222 strony
1230ES Parts Manual	Instrukcja Użytkownika JLG 1230ES Parts Manual User Manual, 116 strony
4017 Eccupped for Platform Operator Manual	Instrukcja Użytkownika JLG 4017 Eccupped for Platform Operator Manual User Manual, 204 strony

Jlg Urządzenia

Maszyny specjalne