Jlg 660SJ ANSI Service Manual podręczniki

Instrukcje obsługi i podręczniki użytkownika dla Maszyny specjalne Jlg 660SJ ANSI Service Manual.
Dostarczamy 1 pdf podręczników Jlg 660SJ ANSI Service Manual do pobrania za darmo według typów dokumentów: Instrukcja Użytkownika


Spis treści

Prior to

1

S/N 0300080000

1

ADE Identification

3

– JLG Lift –

4

AGENERAL

5

B HYDRAULIC SYSTEM SAFETY

5

C MAINTENANCE

5

REVISON LOG

6

(Continued)

10

TABLE OF CONTENTS

11

SECTION 1. SPECIFICATIONS

19

SECTION 1 - SPECIFICATIONS

20

Deutz F4M1011F Engine

23

Continental TMD27 Engine

24

Hydraulic Oil

24

Lubrication Specifications

25

1.7 PRESSURE SETTINGS

25

Rexroth Valve (S Models)

25

Rexroth Valve (A Models)

25

1.8 CYLINDER SPECIFICATIONS

26

1.9 MAJOR COMPONENT WEIGHTS

27

1.11 SERIAL NUMBER LOCATIONS

29

SECTION 2. GENERAL

37

2.2 SERVICE AND GUIDELINES

38

Safety and Workmanship

38

Cleanliness

38

SECTION 2 - GENERAL

39

Hydraulic System

40

Changing Hydraulic Oil

40

2.4 CYLINDER DRIFT TEST

41

Platform Drift

41

Cylinder Drift

41

GUIDELINES

41

2.8 AMP CONNECTOR

43

AMP Connectors

43

Wedge Lock

45

Service - Voltage Reading

45

2.9 DEUTSCH CONNECTORS

47

DT/DTP Series Assembly

47

DT/DTP Series Disassembly

47

HD30/HDP20 Series Assembly

48

HD30/HDP20 Series Disassembly

48

3-2 – JLG Lift – 3120718

56

3120718 – JLG Lift – 3-3

57

3120718 – JLG Lift – 3-5

59

3-6 – JLG Lift – 3120718

60

3120718 – JLG Lift – 3-7

61

3120718 – JLG Lift – 3-9

63

Roll, Leak and Brake Testing

64

Tightening and Torquing Bolts

65

Main Disassembly

65

3-12 – JLG Lift – 3120718

66

3120718 – JLG Lift – 3-13

67

3-14 – JLG Lift – 3120718

68

Input Carrier Disassembly

69

3-16 – JLG Lift – 3120718

70

Hub-Spindle Disassembly

71

Spindle-Brake Disassembly

72

3120718 – JLG Lift – 3-19

73

Cover Disassembly

74

Input Carrier Sub-Assembly

75

Spindle - Brake Sub-Assembly

75

Hub-Spindle Sub-Assembly

76

Cover Sub-Assembly

77

Main Assembly

77

Integral Brake Check

77

3-24 – JLG Lift – 3120718

78

3120718 – JLG Lift – 3-25

79

3-26 – JLG Lift – 3120718

80

3-28 – JLG Lift – 3120718

82

3120718 – JLG Lift – 3-29

83

3-30 – JLG Lift – 3120718

84

Disassembly and Assembly

85

3-32 – JLG Lift – 3120718

86

3120718 – JLG Lift – 3-33

87

3-34 – JLG Lift – 3120718

88

Assembly Notes

89

3-36 – JLG Lift – 3120718

90

Testing and Setup

91

3.7 DRIVE MOTOR (600A 2WD)

92

Shaft Seal Replacement

92

3.8 DRIVE MOTOR ADJUSTMENT

92

TO S/N 75606)

92

PROCEDURE AND LOCKOUT TEST

93

Lockout Cylinder Bleeding

93

Oscillating Axle Lockout Test

94

3120718 – JLG Lift – 3-41

95

.0015" Feeler Gauge

96

3120718 – JLG Lift – 3-43

97

3-44 – JLG Lift – 3120718

98

Swing Bearing Replacement

99

Swing Bearing Torque Values

100

3.13 SWING BRAKE - MICO

101

Disassembly

101

Inspection

101

Assembly

101

3-48 – JLG Lift – 3120718

102

3120718 – JLG Lift – 3-49

103

3-50 – JLG Lift – 3120718

104

3120718 – JLG Lift – 3-51

105

3-52 – JLG Lift – 3120718

106

3120718 – JLG Lift – 3-53

107

3-54 – JLG Lift – 3120718

108

Mounting-Actuator

109

3-56 – JLG Lift – 3120718

110

Troubleshooting

111

3-58 – JLG Lift – 3120718

112

3120718 – JLG Lift – 3-59

113

3-60 – JLG Lift – 3120718

114

3120718 – JLG Lift – 3-61

115

Failure Modes

116

1/32"

117

Checking the Carburetor

118

Checking the Ignition

118

Checking the Fuel

119

3.22 GLOW PLUGS

119

SN 48907)

120

Performing Diagnostics

120

600A prior to S/N 64249)

120

ECM AND SENSORS

121

3-68 – JLG Lift – 3120718

122

3-70 – JLG Lift – 3120718

124

3120718 – JLG Lift – 3-71

125

ENGINE CONTROL MODULE (ECM)

125

3-72 – JLG Lift – 3120718

126

ECM INPUTS/OUTPUTS

126

ECM SERVICE PRECAUTIONS

126

THROTTLE POSITION (TP) SENSOR

126

USE OF CIRCUIT TESTING TOOLS

126

Fuel System

127

3-74 – JLG Lift – 3120718

128

FUEL METERING SYSTEM PURPOSE

128

3-76 – JLG Lift – 3120718

130

ELECTRONIC IGNITION

130

3120718 – JLG Lift – 3-77

131

IGNITION COIL

131

3-78 – JLG Lift – 3120718

132

Megajector

133

Regulator

133

Lockoff Solenoid

133

3120718 – JLG Lift – 3-81

135

3-82 – JLG Lift – 3120718

136

Torque Procedures (S Models)

137

Main Boom

138

4.3 WIRE ROPE (S MODELS)

139

Three Month Inspection

139

Seven Year Inspection

139

Replacement Criteria

139

4-4 – JLG Lift – 3120718

140

Disassembly of Boom Sections

141

4-6 – JLG Lift – 3120718

142

3120718 – JLG Lift – 4-7

143

4-8 – JLG Lift – 3120718

144

3120718 – JLG Lift – 4-11

147

4-12 – JLG Lift – 3120718

148

3120718 – JLG Lift – 4-13

149

Installation

150

4.6 TOWER BOOM

153

4.7 ARTICULATING JIB BOOM

156

ADJUSTMENT

157

4-22 – JLG Lift – 3120718

158

3120718 – JLG Lift – 4-23

159

4.9 PLATFORM

160

Platform Sections Replacement

160

4.10 ROTATOR - HELAC

160

3120718 – JLG Lift – 4-25

161

3120718 – JLG Lift – 4-27

163

Lift, Swing, and Drive Cards

164

Flow Control Card

164

4.12 FOOT SWITCH ADJUSTMENT

165

MODELS ONLY)

165

4-30 – JLG Lift – 3120718

166

SECTION 5. HYDRAULICS

167

5.3 CYLINDER REPAIR

168

SECTION 5 - HYDRAULICS

169

Cleaning and Inspection

170

5.4 CYLINDER REMOVAL AND

175

INSTALLATION (S MODELS)

175

5.5 CYLINDER REMOVAL AND

176

INSTALLATION (A MODELS)

176

Inspections and Adjustments

201

Minor Repair and Replacement

204

Relief Valves

208

Platform Level

209

AND A MODELS)

209

4 Wheel Steer (If Equipped)

213

PROCEDURES AND

213

RECOMMENDATIONS

213

DRIVE COUPLING LUBRICATION

214

6.1 INTRODUCTION

215

6-2 – JLG Lift – 3120718

216

SYSTEM ANALYZER

217

6.3 USING THE ANALYZER

217

6-4 – JLG Lift – 3120718

218

HAND HELD ANALYZER

219

6-6 – JLG Lift – 3120718

220

6.6 MACHINE SETUP

222

6.7 LEVEL VEHICLE DESCRIPTION

222

3120718 – JLG Lift – 6-9

223

6-10 – JLG Lift – 3120718

224

3120718 – JLG Lift – 6-11

225

6-12 – JLG Lift – 3120718

226

3120718 – JLG Lift – 6-13

227

6-14 – JLG Lift – 3120718

228

3120718 – JLG Lift – 6-15

229

6-16 – JLG Lift – 3120718

230

3120718 – JLG Lift – 6-17

231

6-18 – JLG Lift – 3120718

232

3120718 – JLG Lift – 6-19

233

6-20 – JLG Lift – 3120718

234

3120718 – JLG Lift – 6-21

235

6-22 – JLG Lift – 3120718

236

3120718 – JLG Lift – 6-23

237

6-24 – JLG Lift – 3120718

238

3120718 – JLG Lift – 6-25

239

6-26 – JLG Lift – 3120718

240

3120718 – JLG Lift – 6-27

241

6-28 – JLG Lift – 3120718

242

3120718 – JLG Lift – 6-29

243

6-30 – JLG Lift – 3120718

244

3120718 – JLG Lift – 6-31

245

6-32 – JLG Lift – 3120718

246

3120718 – JLG Lift – 6-33

247

4150364-10

248

3120718 – JLG Lift – 6-35

249

6-36 – JLG Lift – 3120718

250

3120718 – JLG Lift – 6-37

251

6-38 – JLG Lift – 3120718

252

3120718 – JLG Lift – 6-39

253

6-40 – JLG Lift – 3120718

254

STRUCTURE

255

6-42 – JLG Lift – 3120718

256

3120718 – JLG Lift – 6-43

257

6-44 – JLG Lift – 3120718

258

3120718 – JLG Lift – 6-45

259

6-46 – JLG Lift – 3120718

260

SECTION 7. SCHEMATICS

261

SECTION 7 - SCHEMATICS

262

JLG Worldwide Locations

322





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