Jlg LSS Scissors Instrukcja Użytkownika

Operation & Safety,Service & Maintenance, & Illustrated Parts Manual SupplementJLGLOADSENSINGSYSTEMScissors Lift ProductsP/N3124288July 2

SECTION 1 - ANALYZER OPERATION - ALL1-2 – JLG Lift – 3124288The ESC key may be used to leave a sub-menu at anytime.1.3 CHANGING THE ACCESS LEVEL OF T

SECTION 1 - ANALYZER OPERATION - ALL3124288 – JLG Lift – 1-31.4 VIEWING & ADJUSTING PARAMETERS USING THE HAND HELD ANALYZEROnce you have gained ac

SECTION 1 - ANALYZER OPERATION - ALL1-4 – JLG Lift – 3124288NOTES:

SECTION 2 - OPERATION - (LE, MRT, RTS)3124288 – JLG Lift – 2-1SECTION 2. OPERATION - (LE, MRT, RTS)2.1 CONNECTING THE JLG CONTROL SYSTEM ANALYZER (LE

SECTION 2 - OPERATION - (LE, MRT, RTS)2-2 – JLG Lift – 3124288INTERNAL ERR 9/9 Pin excitation <4.25 V. The sensors may be excessively loading the e

SECTION 2 - OPERATION - (LE, MRT, RTS)3124288 – JLG Lift – 2-32.3 DIAGNOSTIC MENU (LE, MRT & RTS) The Diagnostic Load Menu is another troubleshoot

SECTION 2 - OPERATION - (LE, MRT, RTS)2-4 – JLG Lift – 3124288MOTION #2 OFF / ON Status of Digital Input #2MOTION #3* OFF / ON Status of Digital Input

SECTION 2 - OPERATION - (LE, MRT, RTS)3124288 – JLG Lift – 2-52.4 PERSONALITIES (LE, MRT & RTS)NOTE: The following parameter adjust performance of

SECTION 2 - OPERATION - (LE, MRT, RTS)2-6 – JLG Lift – 31242882.5 MACHINE SETUP MENU (LE, MRT & RTS)The Machine Setup Menu is used to configure th

SECTION 2 - OPERATION - (LE, MRT, RTS)3124288 – JLG Lift – 2-7Pressing the ENTER key will confirm that the platform isempty (except for factory-instal

SECTION 2 - OPERATION - (LE, MRT, RTS)2-8 – JLG Lift – 3124288(Press Escape Twiceto Return to Help)DIAGNOSTICS PERSONALI TIES MACHINE SETUPFACTORYMODE

SECTION 2 - OPERATION - (LE, MRT, RTS)3124288 – JLG Lift – 2-92.7 JLG WORKSTATION IN THE SKY™ ACCESSORIESThe Load Sensing System must be configured fo

SECTION 2 - OPERATION - (LE, MRT, RTS)2-10 – JLG Lift – 3124288NOTES:

SECTION 3 - OPERATION - (ES, RT)3124288 – JLG Lift – 3-1SECTION 3. OPERATION - (ES, RT)3.1 CONNECTING THE JLG CONTROL SYSTEM ANALYZER (ES & RT)1.

SECTION 3 - OPERATION - (ES, RT)3-2 – JLG Lift – 31242883.3 DIAGNOSTIC MENU (ES & RT) The Diagnostic Load Menu is another troubleshooting toolfor

SECTION 3 - OPERATION - (ES, RT)3124288 – JLG Lift – 3-33.5 MACHINE SETUP MENU (ES & RT)The LOAD submenu within the machine setup menu isused to c

SECTION 3 - OPERATION - (ES, RT)3-4 – JLG Lift – 3124288Pressing the ENTER key will confirm that the platform isempty (except for factory-installed op

SECTION 3 - OPERATION - (ES, RT)3124288 – JLG Lift – 3-5(Press Escape Twiceto Return to Help)DIAGNOSTICS PERSONALI TIES MACHINE SETUPFACTORYMODEL = BO

SECTION 3 - OPERATION - (ES, RT)3-6 – JLG Lift – 3124288NOTES:

SECTION 4 - OPERATION - (RS)3124288 – JLG Lift – 4-1SECTION 4. OPERATION - (RS)4.1 CONNECTING THE JLG CONTROL SYSTEM ANALYZER (RS)1. Remove the compa

INTRODUCTION3124288 – JLG Lift – A-1SECTION A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONSAGENERALThis section contains the general safety precauti

SECTION 4 - OPERATION - (RS)4-2 – JLG Lift – 31242884.3 DIAGNOSTIC MENU (RS)The Diagnostic Load and Angle menu's are another trou-bleshooting too

SECTION 4 - OPERATION - (RS)3124288 – JLG Lift – 4-34.4 PERSONALITIES MENU (RS)The following parameter in the PERSONALITIES, LOADmenu adjust performan

SECTION 4 - OPERATION - (RS)4-4 – JLG Lift – 3124288Pressing the Enter key will request that the technicianengage lift up until the platform has reach

SECTION 4 - OPERATION - (RS)3124288 – JLG Lift – 4-54.6 LOAD SENSING SYSTEM CALIBRATION (RS ONLY)To access the Calibration Load Menu, use the LEFT and

SECTION 4 - OPERATION - (RS)4-6 – JLG Lift – 3124288center of the platform. The Analyzer will display the follow-ing. CAL LOAD:110%LOAD,CENTER?Pressin

SECTION 4 - OPERATION - (RS)3124288 – JLG Lift – 4-7Table 4-5. Load Calibration Failure Troubleshooting (RS Only)LOAD CALIBRATION FAILURE(Displayed o

SECTION 4 - OPERATION - (RS)4-8 – JLG Lift – 3124288NOTES:

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)3124288 – JLG Lift – 5-1SECTION 5. SERVICE - (LE, MRT, RTS, ES, RT)5.1 DESCRIPTIONThe system consists of

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)5-2 – JLG Lift – 31242885.2 CALIBRATIONProcedure1. Plug the JLG Analyzer into the LSS Module on theLE, MRT

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)3124288 – JLG Lift – 5-35. Confirm Host Control System Warnings and Inter-locks. Using the vehicle’s keysw

INTRODUCTIONA-2 – JLG Lift – 3124288REVISION LOGOriginal Issue - June 13, 2003Revised - July 28, 2003Revised - Aug

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)5-4 – JLG Lift – 31242885.3 TROUBLESHOOTINGThe following tables are furnished to provide possible res-olut

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)3124288 – JLG Lift – 5-5Table 5-2. LSS Troubleshooting Chart - CalibrationDifficulty Possible ResolutionJ

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)5-6 – JLG Lift – 3124288Table 5-3. LSS Troubleshooting Chart - Measurement PerformanceDifficulty Possible

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)3124288 – JLG Lift – 5-74. Damage to the platform or arm structure has occurred or one of the components i

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)5-8 – JLG Lift – 3124288Table 5-4. LSS Troubleshooting Chart - Host System FunctionalityDifficulty Possib

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)3124288 – JLG Lift – 5-9The Visual and Audible Over-load Warnings sound evenwhen the platform is empty.Con

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)5-10 – JLG Lift – 3124288Table 5-5. LSS Module System Interface Connector - Power & Digital (J1 - Gre

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)3124288 – JLG Lift – 5-11Figure 5-3. 260MRT Wiring Diagram

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)5-12 – JLG Lift – 3124288Figure 5-4. M3369/M4069 & 3369LE/4069LE Wiring Diagram

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)3124288 – JLG Lift – 5-13Figure 5-5. 500RTS Wiring Diagram

3124288 – JLG Lift – i TABLE OF CONTENTSTABLE OF CONTENTSSUBJECT - SECTION, PARAGRAPH PAGE NO.SECTION A - INTRODUCTION - MAINTENANCE SA

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)5-14 – JLG Lift – 3124288Figure 5-6. ES Wiring Diagram

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)3124288 – JLG Lift – 5-15Figure 5-7. RT Wiring Diagram

SECTION 5 - SERVICE - (LE, MRT, RTS, ES, RT)5-16 – JLG Lift – 3124288NOTES:

SECTION 6 - SERVICE - (RS)3124288 – JLG Lift – 6-1SECTION 6. SERVICE - (RS)6.1 DESCRIPTION (RS)The platform load sensing system is intended to preven

SECTION 6 - SERVICE - (RS)6-2 – JLG Lift – 31242886.3 TESTING AND EVALUATION (RS)Refer to the troubleshooting section of this manual if theLoad Sensin

SECTION 6 - SERVICE - (RS)3124288 – JLG Lift – 6-36.4 LSS TROUBLESHOOTING (RS)The following tables are furnished to provide possible resolutions for c

SECTION 6 - SERVICE - (RS)6-4 – JLG Lift – 3124288JLG Analyzer displays "MOTION STOPPED" after the LOAD calibration steps "LIFT TO MAX

SECTION 6 - SERVICE - (RS)3124288 – JLG Lift – 6-56.5 LSS COMPONENT REMOVAL/INSTALLATION (RS)Pressure Transducer Removal (RS) (See Figure 6-1. and Fi

SECTION 6 - SERVICE - (RS)6-6 – JLG Lift – 312428810RS Angle Sensor Removal (RS) (See Figure 6-1. and Figure 6-2.)1. Ensure that the platform is stow

SECTION 6 - SERVICE - (RS)3124288 – JLG Lift – 6-7LSS Connector Pin Assignments (RS)Table 6-4. Connections to Host Control System (J1-Black) (RS)PIN

ii – JLG Lift – 3124288TABLE OF CONTENTS (Continued) 10RS Angle Sensor Removal (RS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6 - SERVICE - (RS)6-8 – JLG Lift – 3124288Figure 6-4. LSS - Electrical Component Schematic - (RS)ANGLE SENSORTRANSDUCER-1 TRANSDUCER-2HOST CO

3124288 – JLG Lift – 7-1SECTION 7. PARTSFIGURE DESCRIPTION PAGE7-1 LOAD SENSING SYSTEM INSTALLATION (260MRT, M3369/M4069 & 3369LE/4069LE) . . . .

7-2 – JLG Lift – 3124288FIGURE 7-1. LOAD SENSING SYSTEM INSTALLATION (260MRT, M3369/M4069 & 3369LE/4069LE) LEFT FRONTPLATFORMSLIDE BLOCKLEFT RE

3124288 – JLG Lift – 7-3.FIGURE 7-1. LOAD SENSING SYSTEM INSTALLATION (260MRT, M3369/M4069 & 3369LE/4069LE)FIG & ITEM # PART NUMBER DESCRIPTI

7-4 – JLG Lift – 312428833A 4460836 Plug, Male 12 Position 14460465 Socket, Female 44460466 Seal, Plug 80840055 Boot 133B 4460897 Connector, Female 2

3124288 – JLG Lift – 7-5FIGURE 7-1. LOAD SENSING SYSTEM INSTALLATION (260MRT, M3369/M4069 & 3369LE/4069LE) FIG & ITEM # PART NUMBER DESCRIPTI

7-6 – JLG Lift – 3124288FIGURE 7-2. LOAD SENSING SYSTEM INSTALLATION (500RTS)

3124288 – JLG Lift – 7-7.FIGURE 7-2. LOAD SENSING SYSTEM INSTALLATION (500RTS)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LOAD SENSING SYSTEM I

7-8 – JLG Lift – 3124288FIGURE 7-3. LOAD SENSING SYSTEM INSTALLATION (1930ES/2032ES/2630ES/ 2646ES/3246ES) LEFT FRONTPLATFORMSLIDE BLOCKLEFT REARP

3124288 – JLG Lift – 7-9.FIGURE 7-3. LOAD SENSING SYSTEM INSTALLATION (1930ES/2032ES/2630ES/ 2646ES/3246ES)FIG & ITEM # PART NUMBER DESCRIPTION Q

3124288 – JLG Lift – iii TABLE OF CONTENTS5-3 LSS Troubleshooting Chart - Measurement Performance . . . . . . . . . . . . . . . . . . .

7-10 – JLG Lift – 312428811B 4460836 Plug, Male 12 Position 14460465 Socket, Female 84460466 Seal, Plug 40840055 Boot 111C 4460836 Plug, Male 12 Posit

3124288 – JLG Lift – 7-11FIGURE 7-3. LOAD SENSING SYSTEM INSTALLATION (1930ES/2032ES/2630ES/ 2646ES/3246ES) FIG & ITEM # PART NUMBER DESCRIPTION

7-12 – JLG Lift – 3124288FIGURE 7-4. LOAD SENSING SYSTEM INSTALLATION (6RS/10RS/1932RS/3248RS) 35356RS/1932RS6RS/1932RS (SHOWN) 10RS/3248RS (NOT SHOWN

3124288 – JLG Lift – 7-13.FIGURE 7-4. LOAD SENSING SYSTEM INSTALLATION (6RS/10RS/1932RS/3248RS) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LOA

7-14 – JLG Lift – 3124288FIGURE 7-5. LOAD SENSING SYSTEM INSTALLATION (3394RT/4394RT) LEFT FRONTPLATFORMSLIDE BLOCKLEFT REARPLATFORMSLIDE BLOCKRIGHT F

3124288 – JLG Lift – 7-15.FIGURE 7-5. LOAD SENSING SYSTEM INSTALLATION (3394RT/4394RT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.LOAD SENSING

7-16 – JLG Lift – 312428817B Not Available Connector, Female 6 Position 1Not Available Pin, Male 618 to 19 Not Used20 4240033 Tie-Strap (Not Shown) A/

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USA (717) 485-5161 (717) 485-6417JLG Worldwide LocationsJLG Industries (Au

iv – JLG Lift – 3124288TABLE OF CONTENTS (Continued) NOTES:

SECTION 1 - ANALYZER OPERATION - ALL3124288 – JLG Lift – 1-1SECTION 1. ANALYZER OPERATION - ALLNOTE: This manual is intended as a supplement to the i